A valve assembly for an engine includes a gas exchange valve, a valve guide, and a seal. The gas exchange valve includes a valve stem. The valve guide includes an outer surface having a stem seal retention surface disposed at a seal end thereof. The valve stem extends through the valve guide such that the valve is reciprocally movable over a range of travel along the longitudinal axis with respect thereto. The seal is mounted to the stem seal retention surface of the valve guide such that the seal is in running, sealing engagement with the valve stem. The stem seal retention surface includes a shoulder surface to help retain the seal.

Systems for valve actuation in internal combustion engines provide for control of rocker arms and other valvetrain components by utilizing biasing and stroke limited components. Such features may be implemented in any valvetrain component, including e-foot assemblies or pushrod assemblies. The biasing component may bias the cam side of a lost motion rocker toward the cam. The components may be extendable to permit a biasing mechanism to keep the valvetrain components in a controlled position at all times. Stroke limiting features may facilitate the formation of small gaps between valvetrain components during the engine cycle for improved lubrication. Stroke limiting features may also retain valvetrain components in an assembled configuration even when not installed in an engine or valve actuation system.

A lost motion mechanism can comprise a castellation device, comprising a casing, an upper castellation, and a lower castellation. The casing can comprise a first linear slot and a second linear slot perpendicular to the first linear slot. Upper castellation can comprise an upper body, spaced upper teeth extending from the upper body, the spaced upper teeth forming spaced upper gaps therebetween, and an actuation peg extending from the upper body into the first linear slot. Lower castellation can comprise a lower body, spaced lower teeth extending from the lower body, the spaced lower teeth forming spaced lower gaps therebetween, and an anti-rotation peg extending from the lower body into the second linear slot. An actuator can be configured with the lost motion mechanism so that a movable arm comprises a forked end configured to move on the actuation peg as the movable arm swivels.

An internal combustion engine has a valvetrain that includes a rocker arm assembly on which is mounted an electronic device and at least a part of a generator. The generator converts some of the mechanical energy that is transmitted through the rocker arm assemblies into electricity. That electricity may be used to power an electric latch, a transmitter, or another type of rocker arm assembly-mounted electrical device. Various generator configurations are described. In some configurations, the generator is piezoelectric. In other configurations, the generator is electromagnetic. In some configurations, the generator is driven by force transmitted by the rocker arm assembly from a cam. In some configurations, the generator is driven by vibrations.

The disclosed apparatus, systems and methods relate to an indexed hydraulic roller lifter for use in internal combustion engines.

A method of joining a functional module comprises the steps of providing a frame structure that defines a bearing channel with at least one circumferentially closed bearing seat; providing at least two attachment parts; providing a hollow shaft that comprises at least one support section for the at least two attachment parts, wherein the attachment parts comprise a mounting seat that is adapted to a support section; feeding the attachment parts in the bearing channel in a first feeding direction; feeding the hollow shaft in the bearing channel in a second feeding direction, wherein the hollow shaft is inserted into the respective mounting seat of the at least two attachment parts; and, subsequent to the feeding of the attachment parts and the hollow shaft in the bearing channel, at least sectionally widening the hollow shaft for a torsionally rigid fixation of the at least two attachment parts with their mounting seats at the respective support section of the hollow shaft.

An engine includes a block containing multiple valves, and a camshaft defining multiple cams for rotation about a camshaft axis. A valve lift assembly is operatively associated with a respective one of the cams and a respective one of the valves to transfer motion from the cam to the valve by reciprocal motion of the valve lift assembly along a lift axis. The assembly includes a follower and a follower control mechanism. The follower is disposed in contact with the cam at a contact point that defines a contact path extending along a surface of the cam as the cam rotates about the camshaft axis. The follower is moveable through an adjustment range to change the position of the contact point along the contact path at a given angular position of the cam. The follower control mechanism is operable to control the movement of the follower within the adjustment range.

A helical torsion valve spring assembly includes one or more helical torsion springs mounted within a frame and are held in a statically loaded state so that installation of a valve spring retainer can be easily performed. The entire helical torsion valve spring assembly is installed as a single part onto a cylinder head of an engine valvetrain. The helical torsion springs are mounted around a shaft to accurately locate the helical torsion springs so that the forces acting on the retainer and valve are precisely controlled. The assembly minimizes the size of the retainer, and applies only one bending mode to the helical torsion springs, which provides maximum utilization of the spring material and minimizes coil vibration. The assembly allows spring coils to be strategically packaged in the engine valvetrain to create space in critical areas.

A compression-release brake system is provided that includes a lost motion exhaust rocker assembly, an actuation piston, and a reset device. The actuation piston includes an actuation piston body that is slidably received by the rocker arm to define a piston cavity in the rocker arm and is movable between piston retracted and extended positions. The actuation piston is configured to be operatively associated with the exhaust valve to permit unseating of the exhaust valve from the seated state. An actuation piston check valve is configured to move between closed and open positions to permit hydraulic fluid flow through an actuation piston communication port to the piston cavity. The reset device includes a reset check valve and a reset pressure control spring for applying a biasing force to the reset check valve to urge the reset check valve toward an open position.

Methods and systems are provided for deactivating a valve actuation mechanism. In one example, a system may include a hydraulic gallery that may deliver a restricted flow of hydraulic fluid from a hydraulic flow restrictor to a pressure relief valve within a valve deactivation oil control valve, and during a second condition may deliver an unrestricted flow of hydraulic fluid from the valve deactivation oil control valve to the hydraulic flow restrictor. The hydraulic flow restrictor may comprise two vertical bores within the camshaft carrier that are fluidically coupled via a restrictive groove on the bottom surface of the camshaft carrier.