A device for controlling an exhaust sound of a vehicle includes a sound tunnel mounted near a muffler and an exhaust pipe so as to transmit exhaust sound to an interior of a vehicle, a sound introduction hole formed in the sound tunnel, and a catalytic assembly mounted in the sound tunnel so as to clog the sound introduction hole, the catalytic assembly functioning to reduce high-frequency noise and to filter exhaust gas, thereby reducing high-frequency noise included in the exhaust sound transmitted to the interior of the vehicle and thereby filtering the exhaust gas so as to prevent introduction of the exhaust gas into the interior of the vehicle.

An engine exhaust system includes a catalytic converter, an exhaust conduit connected upstream of the catalytic converter, and an oxygen sensor extending into the exhaust conduit at a first axial position of the exhaust conduit. A valve is located within the exhaust conduit at the first axial position. The valve includes a movable throttle plate having a bypass notch formed on a periphery of the plate. The valve has an open position, and a closed position in which the bypass notch is placed adjacent to the oxygen sensor to guide exhaust over the oxygen sensor.

A valve mounting structure includes a mounting portion, a valve, and a cushion. The valve includes a valve seat having a cylindrical joining portion that receives the mounting portion inserted thereto, or is inserted to the mounting portion. The cushion is arranged between the mounting portion and the joining portion, and fixed to each of the mounting portion and the joining portion. In a case where one of the mounting portion and the joining portion is a first portion and the other is a second portion, the first portion includes a peripheral wall and an opening portion without the peripheral wall formed therein. A fixing portion in which the second portion and the cushion are fixed to each other is at least partly arranged at a position adjacent to the opening portion along a radial direction of the mounting portion.

An exhaust silencing device and system, a vehicle, and an exhaust silencing method. The exhaust silencing device comprises an air intake pipe (1), a main exhaust silencing cylinder (2), a main exhaust pipe (3), a multi-way valve (6), at least one auxiliary exhaust silencing device (4), and at least one auxiliary exhaust pipe (5); the multi-way valve (6) is in communication with the air intake pipe (1), the main exhaust pipe (3), and the auxiliary exhaust pipe (5); the main exhaust silencing cylinder (2) has one end in communication with the multi-way valve (6) by means of the main exhaust pipe (3), and another end in communication with the outside; and the auxiliary exhaust silencing device (4) has one end in communication with the multi-way valve (6) by means of the auxiliary exhaust pipe (5), and another end in communication with the outside.

A valve assembly for a vehicle exhaust system includes an exhaust component body defining an exhaust gas flow path and a flap mounted to pivot in the exhaust gas flow path between a minimum flow position and a maximum flow position. At least one bushing supports the flap for rotational movement relative to the exhaust component body about an axis. In one example, a damper is positioned radially between the bushing and the flap and defines an inner diameter that is smaller than an outer diameter of the bushing. In another example, a damper is attached to the flap such that a distal edge is free from attachment to a distal edge of the flap such that as the flap returns to the minimum flow position the damper first contacts the exhaust component body and then the flap contacts the damper.

Provided is a muffler valve 1 which is attached to a separator partitioning the inside of a muffler and opens and closes an exhaust passage according to the pressure of an exhaust gas of an engine. A valve body is swingably supported by a support shaft with respect to a valve seat. The valve body is urged in a closing direction by a spring member externally inserted to the support shaft. A valve seat substrate of the valve seat arranged along the separator is formed in a substantially flat-plate ring shape having an opening in the center. A valve body substrate of the valve body is formed in a flat dish shape having a flat rim. The muffler valve provides excellent handleability during attachment and can reduce the manufacturing cost of the muffler, improve manufacturing efficiency, and maintain high durability of the muffler.

A muffler for a vehicle includes: a muffler shell; a baffle disposed within the muffler shell, and having a first opening and a second opening which allow an exhaust gas to pass therethrough; and a variable valve mounted on the baffle. In particular, the variable valve includes: a valve plate rotatably mounted to open and close the first opening of the baffle; a valve arm connected to the valve plate; and a valve actuator to move the valve arm by variations in pressure of the exhaust gas. The valve plate is capable of rotating in a plane parallel to a plane of the baffle.

A muffler assembly for an exhaust system is in fluid communication with a collector via an exhaust conduit. The muffler assembly includes a primary pipe, a valve, a secondary pipe, a tuner tube and a bleed port. The primary pipe extends through an enclosed volume of the muffler. The valve is operable to restrict flow through the primary pipe. When a standing wave is present, a resonance length is defined by a length of the exhaust system that extends from the collector to the valve. The tuner tube includes an open tuner tube end in fluid communication with the primary pipe and a closed tuner tube end. The tuner tube has a tuner tube length that is substantially one-quarter of the resonance length. The bleed port is formed in the primary pipe, allowing fluid communication with the enclosed volume, and positioned downstream from open tuner tube end.

An apparatus and method are provided for a drone elimination muffler to attenuate drone exhibited by engine exhaust systems. The drone elimination muffler comprises a hollow canister having a length and a diameter, and a tuned port comprising a first end connected to the canister and a second end connected to the exhaust system. The canister operates in concert with the tuned port as a dampener configured to substantially attenuate exhaust drone, or resonance, at one or more frequencies of engine operation. A valve is configured to switch the drone elimination muffler between a closed state in which the exhaust system operates without acoustic influence due to the drone elimination muffler, and an open state in which the drone elimination muffler directly influences the acoustic properties of the exhaust system.

A valve mounting structure includes a mounting portion, a valve, and a cushion. The valve includes a valve seat having a cylindrical joining portion that receives the mounting portion inserted thereto, or is inserted to the mounting portion. The cushion is arranged between the mounting portion and the joining portion, and fixed to each of the mounting portion and the joining portion. In a case where one of the mounting portion and the joining portion is a first portion and the other is a second portion, the first portion includes a peripheral wall and an opening portion without the peripheral wall formed therein. A fixing portion in which the second portion and the cushion are fixed to each other is at least partly arranged at a position adjacent to the opening portion along a radial direction of the mounting portion.