F01N2330/34

Plugged honeycomb bodies, extrusion dies and methods of manufacturing thereof

A plugged honeycomb structure includes intersecting porous walls extending in an axial direction between an inlet end and an outlet end of the honeycomb structure, the intersecting porous walls forming a matrix of repeating unit cells arranged in a repeating pattern. The repeating unit cells comprise: three or four channels, each channel formed by four walls, wherein the three or four channels comprise more inlet channels than outlet channels, at least one wall of an inlet channel or an outlet channel is intersected midwall by a wall, an area of an outlet channel is equal to or less than an area of any of the inlet channels, and continuous line segments extending along walls of at least three repeating unit cells. Other plugged honeycomb structures, plugged honeycomb bodies, honeycomb extrusion dies, and methods are disclosed.

LEAN NOx TRAP PLUS LOW TEMPERATURE NOx ADSORBER SYSTEM FOR LOW TEMPERATURE NOx TRAPPING
20230003150 · 2023-01-05 · ·

The present disclosure is directed to an emission treatment system for NO.sub.x abatement in an exhaust stream of a lean burn engine. The emission treatment system includes a lean NO.sub.x trap (LNT) in fluid communication with and downstream from the lean burn engine and a low-temperature NO.sub.x adsorber (LT-NA) in fluid communication with and downstream of the LNT. Further provided is a method for abating NO.sub.x in an exhaust stream from a lean burn engine utilizing the disclosed system.

EXHAUST GAS PURIFICATION CATALYST
20230001391 · 2023-01-05 ·

An object of the present invention is to provide an exhaust gas purification catalyst having improved exhaust gas purifying performance (in particular, improved NOx purifying performance) at low to medium temperature, and, in order to achieve the object, the present invention provides an exhaust gas purification catalyst (10A) including: a substrate (20); and a catalyst layer (30 or 40) formed on the substrate (20), wherein the catalyst layer (30 or 40) contains rhodium element, phosphorus element and a rare earth element other than cerium element, wherein a ratio of a mass of the phosphorus element contained in the catalyst layer (30 or 40) to the mass of the rhodium element contained in the catalyst layer (30 or 40) is from 1 to 10, and wherein a ratio of a mass of the rare earth element other than cerium element in terms of an oxide thereof contained in the catalyst layer (30 or 40) to the mass of the rhodium element contained in the catalyst layer (30 or 40) is from 1 to 5.

Ceramic honeycomb bodies and method for canning thereof

Ceramic honeycomb bodies and methods for canning the bodies are disclosed herein. The honeycomb bodies comprise a porous ceramic honeycomb structure. The honeycomb structure comprises a network of cells defined by walls that extend in an axial direction about a longitudinal axis from an inlet end to an outlet end of the honeycomb structure. The honeycomb structure also comprises a portion of cells with protrusions. The portion of cells with protrusions supports a greater concentration of catalyst, as compared to a portion of cells without protrusions. The portion of cells with protrusions is disposed off-center with respect to the longitudinal axis of the honeycomb structure such that the portion of cells with protrusions (and greater concentration of catalyst) corresponds to areas of high exhaust flow through the structure.

High ash storage, pattern-plugged, honeycomb bodies and particulate filters

A honeycomb body having intersecting porous walls and repeating structural units. Each repeating structural unit has a plurality of inlet channels and outlet channels that extend parallel to each other in an axial direction from an inlet face to an outlet face. Each of the repeating structural units has 2.0<I/O<3.0, wherein I/O is a ratio of a number of inlet channels to a number of the outlet channels, each of the inlet and outlet channels have a same cross-sectional size and shape, and each inlet channel of a particular repeating structural unit directly abuts an outlet channel of the particular repeating structural unit or an outlet channel of an adjacent repeating structural unit. Particulate filters including the honeycomb body, honeycomb extrusion dies, and methods of capturing soot in the honeycomb body are provided, as are other aspects.

COMPOSITE STRUCTURES, HEATER APPARATUS, FAST LIGHT-OFF EXHAUST AFTERTREATMENT SYSTEMS, AND METHODS OF MANUFACTURING AND USING SAME
20230030980 · 2023-02-02 ·

A composite structure, exhaust aftertreatment system, and method of manufacture. The composite structure includes a body that includes an array of intersecting walls that form a plurality of channels extending in an axial direction through the body such that adjacent channels are located on opposite sides of each wall. A composite material of the body includes a first phase of a porous glass or ceramic containing material. The first phase includes an internal interconnected porosity. A second phase of an electrically conductive material is included that is a continuous, three-dimensional, interconnected, electrically conductive phase at least partially filling the internal interconnected porosity of the first phase, which creates an electrical path through at least some of the walls in a lateral direction perpendicular to the axial direction between the opposite sides of the walls.

Heater, method of manufacturing the same, and system

A heater may include: a conductive ceramic cylinder tube in which cell-arrays are concentrically arranged, each cell-array including cells which are arranged in a circumferential direction of the ceramic cylinder tube; an inner electrode electrically coupled to an inner wall portion of the ceramic cylinder tube; and an outer electrode electrically coupled to an outer wall portion of the ceramic cylinder tube. Non-linear portions are radially arranged in the ceramic cylinder tube, each non-linear portion extending in a radial direction of the ceramic cylinder tube while having a plurality of bends or curves between the inner wall portion and outer wall portion of the ceramic cylinder tube. The inner and outer electrodes are provided such that current flows radially at least via said non-linear portions between the inner and outer electrodes.

Composite structures, heater apparatus, fast light-off exhaust aftertreatment systems, and methods of manufacturing and using same

A composite structure, exhaust aftertreatment system, and method of manufacture. The composite structure includes a body that includes an array of intersecting walls that form a plurality of channels extending in an axial direction through the body such that adjacent channels are located on opposite sides of each wall. A composite material of the body includes a first phase of a porous glass or ceramic containing material. The first phase includes an internal interconnected porosity. A second phase of an electrically conductive material is included that is a continuous, three-dimensional, interconnected, electrically conductive phase at least partially filling the internal interconnected porosity of the first phase, which creates an electrical path through at least some of the walls in a lateral direction perpendicular to the axial direction between the opposite sides of the walls.

Rectangular outlet honeycomb structures, particulate filters, extrusion dies, and method of manufacture thereof

A particulate filter having a honeycomb structure of a matrix of interconnected porous walls including inlet cells and outlet cells defining a plurality of inlet channels and outlet channels, respectively, wherein at least a portion of the outlet cells are larger than any of the inlet cells, and a cross-sectional shape of at least some of the outlet channels is rectangular. Honeycomb extrusion dies, honeycomb bodies, honeycomb structures, and methods of manufacture are described, as are other aspects.

HONEYCOMB PLUGGING APPARATUS AND METHODS PROVIDING REDUCED SLUMP

A honeycomb plugging apparatus that reduces slumping of the plugging patty. Honeycomb plugging apparatus includes a plugging head having an open-ended cavity formed from an end wall and a peripheral wall, and a support substructure provided in the open-ended cavity. Methods of plugging and manufacturing honeycomb bodies using the honeycomb plugging apparatus are provided, as are other aspects.