A method for producing a cast aluminum component having at least one reinforcing element arranged therein includes producing a core by placing at least one reinforcing element in a first mold and at least partially overmolding the at least one reinforcing element with a foam material. In the alternative, or in addition to, a core is produced by surrounding an inner element composed of a foam material by at least one reinforcing element. The method includes placing the core in a second mold and pouring liquid aluminum into the second mold and overcasting the core such that the liquid aluminum at least partially surrounds the core and the foam material is at least partially removed during the overcasting.

A cylinder head assembly for an internal combustion engine includes a cast cylinder head and a turbocharger housing integrally cast with the cylinder head and having an integrally cast wastegate housing. The turbocharger housing is configured to receive a turbocharger cartridge rotatably supporting a shaft coupled between a compressor wheel and a turbine wheel. The integrally cast wastegate housing defines a wastegate chamber configured to receive a wastegate valve, a flow of exhaust gas from the turbine wheel, and a flow of wastegate exhaust gas.

An engine includes a cylinder block including a cylinder hole, a crank shaft as an offset crank, and a connecting rod that connects the piston and the crank shaft. An inclined surface is provided on an entire circumference of a crank-shaft-side opening edge of one end of the cylinder hole. When viewed in the axial direction of the crank shaft, a boundary line between the inclined surface and the cylinder hole extends towards the other end of the cylinder hole as it extends toward an offset side on which the crank shaft is offset from the center axis of the cylinder hole. The offset crank engine has the entire circumference of the crank-shaft-side opening edge of the cylinder hole chamfered without any bad influence on the sliding surface and posture of the piston to avoid interference between the crank-shaft-side opening edge of the cylinder hole and the connecting rod.

Aluminum alloys having improved properties are provided. The alloy includes about 8 to about 12 weight percent silicon, about 0.5 to about 1.5 weight percent copper, about 0.2 to about 0.4 weight percent magnesium, 0 to about 0.5 weight percent iron, about 0.3 to about 0.6 weight percent manganese, 0 to about 1.5 weight percent nickel, and 0 to about 0.5 weight percent zinc. Aluminum may be present in an amount between about 80 and 91 weight percent. The alloy may include about 0.1 to about 0.5 weight percent each of trace elements such as titanium, vanadium, and/or zirconium, and up to about 0.25 weight percent of all other trace elements. In addition, the alloy may contain about 0.03 to about 0.1 weight percent of strontium, sodium, and/or antimony, and up to 5 ppm phosphorus. Also disclosed is a high pressure die cast article, such as an engine block.

A cylinder head assembly includes a cast cylinder head and a turbocharger housing integrally cast with the cylinder head. The integrated cylinder head and turbocharger housing includes: (i) a compact low wetted area to provide an uninterrupted flow path pointed directly at a catalyst face to facilitate achieving cold start emissions targets, (ii) a casting core assembly with specific core geometry and steps for assembly to enable core assembly while meeting all cylinder head and integrated turbine housing functional requirements, (iii) an oxygen sensor disposed pre-turbine in an integrated exhaust manifold, and (iv) a fully integrated PCV make-up air system.

An internal combustion engine is provided, including at least one cylinder head including a water pump that is cast into the cylinder head housing.

A layer-sintered valve seat ring is disclosed. The layer-sintered valve seat ring includes at least two materials including a function material for a tribological contact with an opposite runner and a support material for the function material. The support material includes: C: 0.5 to 1.8% by weight; Cr: 3 to 16% by weight; Mo: 1 to 5% by weight; W: 0.5 to 5.5% by weight; V: 0.4 to 4.0% by weight; Cu: 12 to 25% by weight; Fe: 41.3 to 82.6% by weight; Mn: up to 0.6% by weight; Si: up to 1.8% by weight; and a remainder of production-related contamination in the form of at least one of Ni, Co, Ca, P, and S that are present in contents of <0.3% by weight each.

A cylinder head includes a cylinder head casting having four gas exchange openings formed in a fire deck. A bolt bore and a glow plug bore extend through the cylinder head casting between an upper surface and a lower surface. The four gas exchange openings are arranged at twelve o'clock, three o'clock, six o'clock, and nine o'clock positions, circumferentially around an injector bore center axis. The bolt bore is positioned angularly between the twelve o'clock position and the three o'clock position, and the glow plug bore is positioned angularly between the three o'clock position and the six o'clock position.

The disclosure includes manufacturing a semimanufactured cylinder head (3) having a shielding curtain portion (16g) and spraying metal powder (P) onto an annular valve seat portion (16f) using a cold spray method to form a valve seat film (16b). The shielding curtain portion (16g) projects in an annular shape from an annular edge portion of an opening portion (16a) of an intake port (16) or an opening portion (17a) of an exhaust port (17) toward the center (C) of the port. The annular valve seat portion (16f) is located on an outer side of the port than the shielding curtain portion (16g).

Methods and apparatus to treat workpieces are disclosed. A disclosed example equipment is to treat a workpiece with a process fluid, where the workpiece has a workpiece body with at least one cavity that extends from a first opening to a second opening. The example equipment includes a line system for providing the process fluid, where the line system has at least one line duct with an adapter for connecting the line system to the at least one cavity, a process chamber to receive the workpiece in treatment, where the process chamber includes an outlet to discharge a process fluid that has been induced into the cavity, and a suction installation to generate negative pressure, where the suction installation is connected to the process chamber by a suction duct to suction the process fluid from a fluid vessel through the at least one line duct and the at least one cavity into the process chamber.