The present invention provides systems, methods and apparatus to overcome limitations of liquid fuel engine combustion. Liquid fuel is mixed with superheated water which vaporizes, mixes with air and ignites within the injector nozzle. The injector nozzles then accelerate the mixture into the engine combustion chamber where unburned fuel vapor mixes and burns. Combustion begins the instant of injection and increases uniformly. Combustion pressure builds progressively. Combustion of fuel vapor is more ideal, and better controlled. As part of the system and apparatus, the present disclosure also includes a low-cost high-speed solenoid valve which produces shorter injection pulses. It also includes a high-speed, high-air-volume solenoid fuel valve. In addition, the present invention and its disclosure create tools to develop and optimize this new method of fuel vapor injection.

A fuel injector for a combustion engine. The fuel injector includes a check valve with a return element that is a magnet, by means of which a magnetic field can be provided or is provided, such that, as a result of the decrease in pressure, a second valve element of the check valve can be moved from an open position back into a closed position and held in the closed position.

A fuel injector for a combustion engine. The fuel injector includes a check valve with a return element that is a magnet, by means of which a magnetic field can be provided or is provided, such that, as a result of the decrease in pressure, a second valve element of the check valve can be moved from an open position back into a closed position and held in the closed position.

A fuel injector for an internal combustion engine of a motor vehicle. The fuel injector including the following: (a) a pole piece, (b) an armature which can be moved along a movement axis, (c) a coil and (d) a permanent magnet, wherein the movable armature has at least one electrically insulating element which is designed to reduce eddy currents in the armature, and wherein the permanent magnet is fitted such that it generates a magnetic field which produces a force which acts on the armature in the direction of the pole piece. The invention also describes a method for ascertaining a position of a movable armature in a fuel injector and also an engine controller.

Provided is a fuel injection device that sets an electromagnetic attraction force, which is generated in a magnetic gap between a magnetic core and a movable element, to more than or equal to a desired value. The fuel injection device includes a movable element that is attracted to the magnetic core and a housing provided opposite to the movable element in a direction orthogonal to an axial direction, wherein the movable element is configured so that an axial length of the movable element is 1.25 to 1.46 times as long as an axial length of the housing.

An inner side wall surface of a gap forming member, which is opposed to a flange outer wall surface of a flange of a needle, is slidable relative to the flange outer wall surface. Also, an outer side wall surface of the gap forming member, which is opposed to a stationary core inner wall surface of a stationary core, is slidable relative to the stationary core inner wall surface. The flange outer wall surface and the outer side wall surface are curved to project in a radially outer direction of a housing in a cross section thereof taken along an imaginary plane, which includes an axis of the housing.

A valve has a valve housing in which a closure element having at least one sleeve section is movable along its sleeve longitudinal axis by an actuator to open and close a fluid connection between a fluid inlet and outlet. The actuator has stationary and movable parts relative to the valve housing. At least the movable parts and the closure element are arranged entirely within an enclosed fluid space between the fluid inlet and outlet. To close the fluid connection spaced first and second seal devices of a double-sealed seat are in sealing contact with equally-spaced first and second counter-seal devices on the valve housing along first and second closed seating lines, respectively. With regard to the at least one double-seal seat, the ratio between first and second areas enclosed by first and second sealing lines in projection along the sleeve longitudinal axis, respectively, is between 6/10 and 10/6.

A valve assembly for an injection valve includes a valve body having a central longitudinal axis and a cavity with a fluid inlet portion and a fluid outlet portion, a valve needle axially movable in the cavity to prevent a fluid flow through the fluid outlet portion in a closing position and to allow fluid flow through the fluid outlet portion in further positions, and a guiding device arranged in the cavity and configured to guide the valve needle relative to the valve body. The guiding device has a first guide element fixedly coupled to the valve body and a second guide element fixedly coupled to the valve needle. The first guide element includes a magnetic material with a first magnetic field and the second guide element includes a magnetic material with a second magnetic field, the first and second magnetic fields being orientated in opposite directions.

A valve assembly is provided with a valve body, a valve needle and an armature. An actuator assembly surrounds the valve assembly. The actuator assembly includes a housing and a coil. The coil can be energized so as to induce a force for axially displacing the armature. A flow characteristic of fluid to be injected by the injector is adjusted by axially shifting the valve assembly and the actuator assembly relative to one another.

A fuel injection valve includes a housing with a cavity, a valve needle, an actuator including a magnetic coil arranged in a coil casing, and an armature in the cavity. The housing includes a separation ring positioned between the armature and the coil casing and configured to lead the electromagnetic flux to the armature. The separation ring includes a first part and a second part. The first part is made of a first material and the second part is made of second material that differs from the first material. The first material and the second material are magnetic materials.