The invention relates to a fuel injector for injecting fuel under high pressure, comprising a housing (1) equipped with a nozzle needle (10) which can be moved in a longitudinal direction and a seal surface (11) of which opens and closes one or more injection openings (13), fuel being injectable via said injection openings. A control chamber (20) which can be filled with fuel exerts a hydraulic pressure onto the nozzle needle (10) in the closing direction thereof, wherein the pressure in the control chamber (20) can be influenced by a control valve (22) in that the control valve (22) opens and closes a hydraulic connection between the control chamber (20) and a low-pressure chamber (21). The control valve (22) comprises a solenoid armature (23) which interacts with a control valve seat (26) in order to open and close the hydraulic connection, said solenoid armature (23) being radially guided in the housing (1) on the exterior (33) of the solenoid armature.

A high pressure valve includes a body on which is fixed an electromagnet, the shell of which has a radial discal part provided with a central hole connecting an internal opposite surface to an external surface. The body is provided with a cylindrical external centring surface and with a radial support surface. The shell is arranged on the body around the centring surface, the external discal surface being in surface contact against the support surface of the body. The coil of the electromagnet is arranged in the tubular space between the body and the shell itself closed by a closure ring. The liquid-tightness between the body and the shell is ensured by a gasket compressed by a wedging washer against the centring surface and against the internal discal surface. The shell is then immobilised on the body by the wedging washer.

A valve assembly for a pump includes an electrical actuator having a stator and an armature. The stator includes an annular outer stator portion and an annular inner stator portion, and an annular channel formed radially between the outer stator portion and the inner stator portion. A first radial channel extending through the annular outer stator portion between an outer surface of the outer stator portion and the annular channel, and at least one second opening in the annular outer stator portion results in magnetic symmetry of the stator . Upon activating the electrical actuator, the attraction of the armature towards the stator is uniform thus displacing fluid between the stator and armature in a uniform manner and to avoid high velocity, potentially damaging fluid flow.

A fuel injection control device is adapted for a fuel injection system including an injector and a high-pressure pump that raises pressure of fuel and supplies the fuel to the injector. The fuel injection control device includes a selecting unit for selecting by which one of full lift injection and partial injection to inject fuel, and a pump control unit for controlling operation of the high-pressure pump such that a pressure of fuel supplied to the injector coincides with a target pressure. The selecting unit selects the partial injection when a required injection quantity of fuel is equal to or smaller than a partial maximum injection quantity. A fuel injection system includes the fuel injection control device, the injector, and the high-pressure pump.

A shuttle valve for a control valve coupled to an electronic fuel injector is disclosed. The shuttle valve may include a shuttle valve first end including an armature attachment portion operably coupled to an armature of the control valve and a shuttle valve second end opposite the shuttle valve first end defining a sealing portion of the control valve including an annular sealing surface. A valve guide portion may extend axially along a portion of the shuttle valve between the first and second ends. Furthermore, an engagement surface portion may be defined along the valve guide portion that is slidably engaged with a valve bore. Moreover, the shuttle valve may include a non-engagement surface portion defined along the valve guide portion, wherein the non-engagement surface is a non-continuous surface around a circumference of the valve guide portion and wherein the non-engagement surface is interspersed between portions of the engagement surface.

A valve assembly for a pump includes an electrical actuator having a stator and an armature. The stator includes an annular outer stator portion and an annular inner stator portion, and an annular channel formed radially between the outer stator portion and the inner stator portion. A first radial channel extending through the annular outer stator portion between an outer surface of the outer stator portion and the annular channel, and at least one second opening in the annular outer stator portion results in magnetic symmetry of the stator. Upon activating the electrical actuator, the attraction of the armature towards the stator is uniform thus displacing fluid between the stator and armature in a uniform manner and to avoid high velocity, potentially damaging fluid flow.

A valve including a magnet actuator (22) which has a magnet coil (6), a magnet armature (10) that moves in a stroke-like manner, and a pole core (20), wherein the magnet armature (10) and the pole core (20) together limit a working air gap (28), and the magnet armature (10) can at least indirectly contact the pole core (20), wherein the valve also has a valve element (14) which can be moved between an open position and a closed position, and which is at least indirectly in mechanical contact with the magnet armature (10). A separate magnet armature insert (8) arranged in the magnet armature (10) and/or a separate pole core insert (24) arranged in the pole core (20) is provided in the contact area of the magnet armature (10) on the pole core (20), in order to achieve a separation of the mechanical and magnetic forces.

A fuel system for an internal combustion engine includes a fuel injector, and a fueling control unit electrically connected to a solenoid in the fuel injector. The fueling control unit energizes the solenoid with a lift current pulse to lift an armature, then energizes the solenoid with a separate capture current pulse to capture the armature at a lifted position. The solenoid is deenergized a dwell time while the armature is in flight toward the lifted position. Armature lifting speed is retarded based on the deenergizing of the solenoid so as to limit bouncing of a valve pin in the fuel injector against a stop. The techniques assist in linearizing a fuel delivery curve.

A method is provided for achieving final air gap and parallelism of a control valve of a fuel injector, the control valve having a body defining an transverse top face and including a thick disc magnetic armature having a planar transverse upper face. The method includes a) measuring the actual position from the armature upper face and the body top face and, determining the actual parallelism error between said faces; and b) ablating the armature to generate an ablated upper face parallel to the body top face, the distance from the ablated upper face to the body top face being a final air gap.

A fuel injector for an engine includes: a solenoid unit including a plurality of solenoids that can be separately controlled; a valve body having a control chamber connected with a supply throttle and a return throttle; and a plurality of armatures disposed between the solenoid unit and the valve body to be able to adjust the amount of fuel that is discharged through the return throttle by being driven by the solenoids of the solenoid unit.