The fuel injection valve has a hydraulic control device for controlling the axial movement of the injection valve member. The stem of the intermediate valve member of mushroom-shaped configuration of the intermediate valve is guided in the guide recess of the intermediate part. In the open position, the intermediate valve member opens up a second connection between a high-pressure fuel inlet and a valve chamber and, in the closed position, the intermediate valve member shuts off the second connection between the high-pressure fuel inlet and the valve chamber. In the closed position of the intermediate valve member, the head of the intermediate valve member lies with a side facing toward the intermediate part against the intermediate valve seat via a first sealing surface, which runs around the stem or the guide recess at a first radial spacing so as to form a first annular sealing surface which is continuous in the circumferential direction.

A flow control system for a fuel injector of an internal combustion engine includes: an inlet channel, an outlet channel, a return channel for returning pressurized fuel to a low-pressure system having a lower pressure than the inlet channel, a fuel outlet chamber, a moveable nozzle control member in the fuel outlet chamber for selectively allowing the pressurized fuel to flow into the outlet channel, a biasing member biasing the nozzle control member towards a closed position, a moveable member defining, with the nozzle control member, a fuel control chamber configured to bias the nozzle control member towards its closed position, a moveable valve member for selectively opening and closing a flow passage and a fuel connection between the inlet channel and the fuel control chamber for pressurizing the fuel control chamber.

A fuel injector having a seat plate with a passage throttle; a valve insert arranged at a first side of the seat plate; a valve guide surrounding the valve insert and adapted for slidable reception of the valve insert; a spring sheath surrounding at least a section of a jet needle arranged at a second side of the valve insert, the second side opposite the first side and the seat plate; a valve chamber fluidly connected to the passage throttle; a control chamber adapted for reception of fuel; and a line arranged in the valve insert connecting the control chamber and the valve chamber to one another, wherein the line is closeable by placement of the valve insert onto the spring sheath.

A fuel injection system includes a first high pressure fuel source, a return channel connected to a second low pressure fuel source, a residual pressure regulator having an inlet and an outlet connected to the return channel, and a fuel injector having a control valve arrangement comprising an inlet, an outlet and a return port, a fuel injection nozzle having an outlet chamber, an injection outlet, and a needle member in the outlet chamber. The needle member is biased to a closed position to block fluid communication between the outlet chamber and the injection outlet, and to open fluid communication by a pressure in the outlet chamber. The residual pressure regulator is connected to a spill valve to regulate pressure to a residual pressure higher than the pressure in the return channel and lower than the pressure of the first fuel source.

A fuel injector device for injecting fuel into a combustion chamber of an internal combustion engine is provided. Included in the fuel injector is a body having a chamber and a pilot valve assembly including a seat retainer configured to be detachably insertable into the chamber of the body. A pilot valve seat is disposed in the seat retainer and substantially enclosed by the seat retainer. A stator assembly is disposed in the seat retainer and at least partially enclosed by the seat retainer. The pilot valve seat and the stator assembly in the pilot valve assembly are replaceable as a single unit of the pilot valve assembly for the fuel injector.

An insert for use with a fuel injector comprises a shaft including a substantially cylindrical configuration defining a shaft cylindrical axis, a shaft radial direction, and a shaft diameter; and a head including a substantially cylindrical configuration defining a head cylindrical axis, a head radial direction, and a head diameter. The shaft and head may be attached to each other, the shaft cylindrical axis and the head cylindrical axis may be parallel to each other, the head diameter may be greater than the shaft diameter, and the shaft cylindrical axis may be spaced away from the head cylindrical axis.

A flow control system for a fuel injector of an internal combustion engine includes: an inlet channel, an outlet channel, a return channel for returning pressurized fuel to a low-pressure system having a lower pressure than the inlet channel, a fuel outlet chamber, a moveable nozzle control member in the fuel outlet chamber for selectively allowing the pressurized fuel to flow into the outlet channel, a biasing member biasing the nozzle control member towards a closed position, a moveable member defining, with the nozzle control member, a fuel control chamber configured to bias the nozzle control member towards its closed position, a moveable valve member for selectively opening and closing a flow passage and a fuel connection between the inlet channel and the fuel control chamber for pressurizing the fuel control chamber.

A fuel injection valve (10) comprises an intermediate valve with a mushroom-shaped intermediate valve member (78). The shaft (76) of the intermediate valve member (78) is guided with a sliding fit in the guiding passage (74) of an intermediate component (66). An annular space (120) is defined between the shaft (76) and the head (80) of the intermediate valve member (78) and the intermediate component (66), and a high-pressure inlet (86) opens into the annular space, which is formed by an inner annular space (108) and by a split ring space (118). The split ring space (118) is defined between the head (80) and the intermediate component (66), and is also radially outwardly defined by a sealing bead (112). The adhesion force between the intermediate valve member (78) and the intermediate component (66), which acts against the opening motion of the injection valve member (56), is minimized.

A fuel injector includes a housing defining a longitudinal bore having a proximal end and a distal end, a high pressure fuel duct in communication with the longitudinal bore and a valve seat including a valve seat surface and an aperture at the distal end of the longitudinal bore. A poppet valve is disposed in the longitudinal bore and includes a valve head that is engageable with the valve seat surface. An actuator device is disposed at the proximal end of the longitudinal bore and a hydraulic coupler is disposed between the actuator and the poppet valve within the longitudinal bore. The hydraulic coupler defines a chamber that receives low pressure fuel for providing a hydraulic lash adjuster between the actuator and the poppet valve.

The invention relates to a fuel injection valve comprising a housing (1) in which pressure is applied to a nozzle needle (8), in a control chamber (28), at least indirectly with a closing force in the direction of a valve seat (10). The pressure in the control chamber (28) can be adjusted using a control valve (40) as said control chamber (28) is able to be connected to a low pressure chamber (46) via an outlet restrictor (31) and be filled with fuel at high pressure via an inlet restrictor (30). A longitudinally-displaceable control piston (29) is arranged in the control chamber (28) and divides said chamber (28) into a first control sub-chamber and a second control sub-chamber (228), the first control sub-chamber (128) being able to be connected to the low pressure chamber (46) by means of said outlet restrictor (31). A sealing surface (38) is formed on the control piston (29) and interacts with a sealing seat (39) in the control chamber (28) such that the inlet restrictor (30) is hydraulically disconnected from the second control sub-chamber (228) when the sealing surface (38) comes to rest against the sealing seat (39). Said first control sub-chamber (128) and second control sub-chamber (228) are constantly hydraulically interconnected by means of a restrictor connection (34).