A stator for use in a positive displacement motor or a progressing cavity pump. The stator comprises an elastomer mix preferably including rubber and a fiber reinforcement. The fiber reinforcement includes a plurality of fibers. The elastomer mix is formed into a stator via an injection molding process. The injection molding process includes a shear flow step in which shear flow is induced in the elastomer mix while the elastomer mix is in an uncured state. The shear flow modifies the orientation of the fibers into an advantageous modified fiber orientation. Shear flow is induced preferably via differential rotation of injection mold assembly elements during the injection molding process. Methods of manufacturing the stator are also disclosed.

A pump housing (4) for an eccentric screw pump, comprising a housing casing (5) extending along a housing longitudinal axis (L), a first end-face opening (6), to which a shaft seal (7) for a connection shaft (8) can be connected, and a second end-face opening (10), to which a stator (I) can be connected, and comprising a tubular inlet nozzle (11), oriented transversely to the housing longitudinal axis (L), for feeding a medium that is to be conveyed, which inlet nozzle is connected to the housing casing (5) tangentially, offset in relation to the housing longitudinal axis (L). The geometry of the inlet nozzle (11) is designed in such a way that, as the medium flows into the housing interior through the inlet nozzle (II), a flow (S) is generated which has a radial direction component (RI) directed away outwardly from the housing longitudinal axis (L) and/or an axial direction component (R2) directed towards the first end-face opening (6).

A pump housing (4) for an eccentric screw pump, comprising a housing casing (5) extending along a housing longitudinal axis (L), a first end-face opening (6), to which a shaft seal (7) for a connection shaft (8) can be connected, and a second end-face opening (10), to which a stator (I) can be connected, and comprising a tubular inlet nozzle (11), oriented transversely to the housing longitudinal axis (L), for feeding a medium that is to be conveyed, which inlet nozzle is connected to the housing casing (5) tangentially, offset in relation to the housing longitudinal axis (L). The geometry of the inlet nozzle (11) is designed in such a way that, as the medium flows into the housing interior through the inlet nozzle (II), a flow (S) is generated which has a radial direction component (RI) directed away outwardly from the housing longitudinal axis (L) and/or an axial direction component (R2) directed towards the first end-face opening (6).

A stator for use in a positive displacement motor or a progressing cavity pump. The stator comprises an elastomer mix preferably including rubber and a fiber reinforcement. The fiber reinforcement includes a plurality of fibers. The elastomer mix is formed into a stator via an injection molding process. The injection molding process includes a shear flow step in which shear flow is induced in the elastomer mix while the elastomer mix is in an uncured state. The shear flow modifies the orientation of the fibers into an advantageous modified fiber orientation. Shear flow is induced preferably via differential rotation of injection mold assembly elements during the injection molding process. Methods of manufacturing the stator are also disclosed.

A stator (10) for a feed pump, in particular for an eccentric screw pump, wherein the stator (10) comprises a stator body (18) having an accommodation hole (36) for accommodating a rotor (24). It is further provided that the stator body (18) is configured as an elastomer body (20) reinforced at least in sections with a thread inlay (38).

A pumping system and method for operating a pumping system including a motor coupled to a variable speed drive to drive a pump. A torque indicator corresponding to the torque presented to the drive is determined. The torque indicator may be used to detect a fault if it exceeds a baseline torque, or to detect a defective transducer, or to detect a system change by perturbing one parameter and comparing another to a predicted value.

A mud motor includes a rotor and a stator. Drilling fluid received by cavities of the mud motor drives the rotor to rotate within the stator. The rotor includes one or more rotor lobes extending helically and defining a rotor pitch. The stator includes two or more stator lobes extending helically and defining a stator pitch. The rotor and the stator together define a tapered profile of the mud motor that varies proceeding from a top end of the mud motor to a bottom end of the mud motor. At least one of the rotor pitch or the stator pitch vary as proceeding from the top end of the mud motor to the bottom end of the mud motor.

A hydraulic tool includes a stator, a rotor, and a removable coating. At least one of the stator and the rotor comprises a resilient material. The removable coating has a thickness selected to compensate for expected swelling of the resilient material or an expected contraction of a clearance between the rotor and the stator based on thermal expansion. The removable coating is disposed on a surface of at least one of the rotor and the stator, and the removable coating is formulated to be removed during operation of the hydraulic tool. A method of operating a hydraulic tool includes passing a fluid through the hydraulic tool during rotation of the rotor within the stator and removing at least a portion of the removable coating responsive to rotation of the rotor within the stator as a volume of the resilient material increases responsive to contact with the fluid passing through the hydraulic fluid.

A drilling assembly includes a particle adjusting mechanism upstream of a positive displacement motor. The motor includes a metal stator, a metal rotor at least partially disposed within the metal stator, and a motor gap defined between the sealing line of the metal rotor and the lobes of the metal stator. The particle adjusting mechanism adjusts a solid particle condition of a media flowing therethrough into a treated condition in which any remaining solid particles will travel through the motor gap without widening the motor gap to a failure gap size that causes the metal rotor to lock up or to rotate inefficiently slow. The particle adjusting mechanism adjusts the solid particle condition by removing, reducing a size, reducing a dimension, deforming, modifying a shape, dissolving, or chemically reacting at least a portion of any solid particles contained in the media. The drilling assembly is suited for high temperature wellbores.

A hydraulic tool includes a stator, a rotor, and a removable coating. At least one of the stator and the rotor comprises a resilient material. The removable coating has a thickness compensate for expected swelling of the resilient material or an expected contraction of a clearance between the rotor and the stator based on thermal expansion. The removable coating is disposed on a surface of at least one of the rotor and the stator, and the removable coating is formulated to be removed during operation of the hydraulic tool. A method of operating a hydraulic tool includes passing a fluid through the hydraulic tool during rotation of the rotor within the stator and removing at least a portion of the removable coating responsive to rotation of the rotor within the stator as a volume of the resilient material increases responsive to contact with the fluid passing through the hydraulic fluid.