An impeller for a rotary machine includes: a base material of the impeller comprising Al or an Al alloy; a surface layer for the impeller formed by an electroless plating layer comprising a Ni—P based alloy; and an under layer disposed between the base material and the surface layer, the under layer having a smaller Vickers hardness than the surface layer.

Systems and methods include providing a stator vane bushing for a variable stator vane assembly having a movable stator vane and a stator vane housing disposed annularly about the movable stator vane. The bushing includes a flange, a barrel extending from the flange, and a central aperture extending through the flange and the barrel and is disposed in the housing and annularly about the stator vane. The bushing is formed from a ceramic material having a coefficient of thermal expansion (CTE) lower than or equal to a CTE of one or more of a stator vane and a housing of the variable stator vane assembly.

An apparatus and method of forming a hybrid heat exchanger including a first manifold defining a first fluid inlet and a second manifold defining a second fluid inlet. A monolithic core body includes a first set of flow passages in fluid communication with the first manifold and a second set of flow passages is in communication with the second manifold. At least a portion of the first manifold or the second manifold has a tunable coefficient of thermal expansion that is less than a coefficient of thermal expansion of the structurally rigid monolithic core.

An engine bi-material joint includes a first flange composed of a first material and defining a first coefficient of thermal expansion, and a second flange composed of a second material and defining a second coefficient of thermal expansion. The second flange is different from the first material. An interface flange is engaged with the first flange and with the second flange. The interface flange defines a third coefficient of thermal expansion being equal to or less than the first coefficient of thermal expansion of the first flange. The third coefficient of thermal expansion is less than the second coefficient of thermal expansion of the second flange. The first coefficient of thermal expansion of the first flange is less than the second coefficient of thermal expansion of the second flange.

A bearing compartment seal for a gas turbine engine includes at least one seal ring defining an axis and having a radially inward facing sealing surface and a seal runner having a support constructed of a first material and an interface portion constructed of a second material. The interface portion includes a radially outward facing surface. A first coefficient of thermal expansion of the second material is at most approximately equal to a second coefficient of thermal expansion of the at least one seal ring.

The turbine exhaust case can have an outer shroud, an inner shroud internal to the outer shroud, an annular exhaust path between the outer shroud and the inner shroud, and a plurality of struts each having a length extending across the annular exhaust path from a radially inner end to a radially outer end, the struts circumferentially interspaced from one another, the struts each having a leading edge and a trailing edge, a stiff connection between the radially inner end and the inner shroud, and a point connection between the radially outer end and the outer shroud.

An apparatus and method of forming a heat exchanger includes forming a monolithic core body having a first set of flow passages and a core coefficient of thermal expansion, and additively manufacturing onto the monolithic core a first manifold defining a first fluid inlet for the first set of flow passages.

A rotary machine includes a cylindrical rotary shaft extending in a direction of an axis, a fastening bolt having a bolt body that extends in a direction of an axis O in the rotary shaft to form fastening portions at both ends, a pair of rotary bodies each having an end portion in the direction of the axis that is fixed to each of the pair of fastening portions to be in contact with an end surface of the rotary shaft in the direction of the axis, and a bolt extension mechanism that temporarily extends the bolt body in the direction of the axis.

A turbine system including a sealing component is presented. The sealing component includes a ceramic material. The ceramic material includes grains having an average grain size of less than 10 microns. A turbine shroud assembly including the sealing component is also presented.

Systems and methods are disclosed herein for passively managing cooling air in a gas turbine engine. A cooling air supply line may supply cooling air to a component in the gas turbine engine. A metering coupon may have a negative coefficient of thermal expansion. The metering coupon may allow more airflow through the metering coupon and through the component in response to an increase in temperature.