Provided is a caliper unit for a brake of a vehicle, in particular, a compact caliper unit capable of reducing a size, a weight, and a production cost of a component and improving fuel efficiency. The caliper unit for the brake includes an inner pad and an outer pad, which press both surfaces of a disc to generate braking force, a torque member fixed to a vehicle body and coupled to be movable forward and backward so that the inner pad and the outer pad press the disc, or the pressing of the inner pad and the outer pad to the disc is released, a caliper housing including a cylinder to which a brake hydraulic pressure is applied and a reaction force support part configured to press the outer pad to the disc, and a piston installed in the cylinder and moving forward and backward depending on a state of the brake hydraulic pressure applied to the cylinder to press the inner pad to the disc. Each of the inner pad and the outer pad has a circular shape, and a contact surface of the piston, which is in contact with the inner pad to press the inner pad during braking, has a circular shape.

A backing plate and associated brake pad that includes a reinforcement plate and a retention plate. The reinforcement plate has an outboard surface, an inboard surface, and a mold hole. The retention plate has an outboard surface, an inboard surface, and a locking projection that cooperates with the mold hole of the reinforcement plate to mechanically lock the retention plate to the reinforcement plate so that the inboard surface of the reinforcement plate faces the outboard surface of the retention plate. A dampening layer may be included between the reinforcement plate and the retention plate.

A method of making a brake pad retention plate and a brake pad retention plate is provided. The method includes upsetting a brake pad facing surface on the retention plate to form a first set of rows having a gutter, or a negative feature such as a depression in the primary plane, in the surface of the retention plate and a tooth feature on a first side of the gutter. The surface of the retention plate is upset to form a second set of rows having a gutter and a tooth feature on the second side of the gutter. The second set of rows being a single row. The second set of rows is placed adjacent to or between the first set of rows. A mechanical press is used to deform the tooth to form a base portion and a mezzanine portion extending over a portion of the gutter.

An anti-noise shim (100) comprising at least a perforated metal layer (110) and at least a high temperature resistant layer (120) faced/coupled together by mechanical bonding wherein the perforated metal layer comprises through holes (111) and mechanical bonding means (112), and the high temperature resistant layer comprises fibers, a filler and a binder.

A brake pad for a disc brake with decreased wear characteristics is provided. The brake pad is configured with the distribution of brake pad friction material weighted toward the radially outer region of the brake pad, with the lateral sides of the pad material being generally aligned with radial lines originating at the rotation axis of the brake disc of the disc brake. The brake pad friction material distribution results in decreased brake application pressure between the brake pad and the brake disc while obtaining the same braking force provided by a comparable generally rectangular brake pad, resulting in lower brake pad wear at the same braking force levels.

The brake pad 10 includes a friction material 12 provided on the side of the disc 200 and a back plate 11 bonded to the friction material on the opposite side of the disc 200. A thickness of a peripheral region of the back plate on the side of a center of the disc is larger than a thickness of a peripheral region of the back plate on the side of an outer circumference of the disc. In the case where a minimum value of the thickness of the peripheral region of the back plate on the side of the center of the disc is defined as “h.sub.2 [mm]” and a maximum value of the thickness of the peripheral region of the back plate 11 on the side of the outer circumference of the disc is defined as “h.sub.1 [mm]”, h.sub.1 and h.sub.2 satisfy a relationship of “h.sub.2−h.sub.1<3”.

A friction disk includes a friction disk core having a first surface with multiple channels extending radially across the first surface. The friction disk may further include a first wear liner having two wear liner segments each configured to be coupled to the first surface of the friction disk core to form an annular liner and each including a wear surface, a non-wear surface, and a rib extending from the non-wear surface and configured to be received by one of the multiple channels.

A backing plate for a brake pad that helps improve attachment of the friction pad. The backing plate has a multi-layered structure including a locking plate and a reinforcement plate. Locking holes or locking rings in the locking plate create an undercut portion at mold holes in the reinforcement plate to help mechanically lock the friction material of the brake pad. In some embodiments, retention holes and/or locking rails can be provided to help further retain the friction pad by increasing the available surface area for bonding. Additionally, the retention holes and/or locking rails can help decrease the weight of the backing plate by minimizing the overall size of the locking plate.

A brake pad having a backing plate, friction lining, and a surface coating adhered to the friction lining. The surface coating may be formulated to generate a transfer layer on a brake rotor faster than the friction lining alone. The surface coating may be adhered to the friction lining in a predetermined design.

A brake rotor assembly can include a structural part having a receiving surface and at least one friction surface parts having a contact surface. The friction surface part can be fixably attached to the receiving surface of the structural part such that the contact surface faces away from the receiving surface of the structural surface to form at least part of an annular braking surface arranged concentrically around an axis of rotation of the structural part.