A novel disc brake shim and a disc brake that can effectively suppress vibration and squeal are provided. The disc brake shim that is formed of a multilayer structure with three layers or more including at least a base material layer formed of a metal sheet, and a foamed rubber layer that is laminated on a main surface on one side of the base material layer, wherein the foamed rubber layer is an intermediate layer of the multilayer structure, and the disc brake including pad materials on both sides in an axial direction of a disc rotor, and shims on opposite sides from the disc rotor, of the pad materials adjacently, wherein each of the shims is the disc brake shim according to the present invention.

Method and plant for manufacturing braking elements such as vehicle brake pads. The plant can comprise a first station that applies an adhesive to a first face of a metallic element; a second station that applies to the first face of the metallic element a block of friction material; a checking station that verifies the presence of the adhesive by detecting the gray level of a plurality of points of at least one zone of the first face; and a processing unit that compares the gray level detected for each point with a first threshold value, counts the number of points that have a gray level that satisfies a relationship (which is a function of the threshold value,) and compares such a value with a second threshold value to discard those metallic elements for which the percentage calculated does not correspond to the second threshold value.

A method for producing friction discs for a, in particular radial, dual clutch, includes the following steps: providing a first disc ring with a first inner diameter, providing a second disc ring with a second outer diameter, wherein the second outer diameter is smaller than the first inner diameter, and processing the first disc ring and the second disc ring in a tool for producing the friction discs. The second disc ring is arranged within the first disc ring, and the second and the first disc rings are processed in the tool together.

In a method for coating a brake lining carrier plate with an adhesive composition that is to be dried, the lining carrier plate is inductively heated to the desired drying temperature before the adhesive is applied.

There is provided a method for producing a wet friction plate that can improve the retention property of lubricating oils in a fine groove formed by laser light. In a method for producing a wet friction plate (200), a friction material (210) is produced by sheet making processing in a first step. Thereafter, in a second step, a fine groove (211) is formed on the friction material (210). The friction material (210) is produced such that thermosetting resin therein is in a semi-cured state. The cross-sectional shape of the fine groove (211) is formed into a V shape by laser light. Subsequently, in a third step, the friction material (210) is disposed on a core metal (201) via an adhesive agent including thermosetting resin. Subsequently, in a fourth step, the friction material (210) is pressed while heated to crush the fine groove (211). In this manner, unevenness is formed on an intra-groove surface (212), and the thermosetting resin is completely cured.

A clutch plate includes first and second axially offset annular surfaces, a first angled surface extending at an acute angle from the first annular surface in a first axial direction, and a second angled surface extending at an acute angle from the first annular surface in a second axial direction, opposite the first axial direction. In some example embodiments, the clutch plate has a wet friction material fixed to the first and second annular surfaces and at least one of the first and second angled surfaces. In an example aspect, the clutch plate has a low friction wet friction material fixed to the wet friction material of the at least one of the first and second angled surfaces. The low friction wet friction material may be fixed to the wet friction material by infusion or bonding. In an example embodiment, the clutch plate has a first wet friction material fixed to the first and second annular surfaces, and a second, low friction wet friction material fixed to at least one of the first and second angled surfaces.

Method and plant for manufacturing braking elements such as vehicle brake pads. The plant can comprise a first station that applies an adhesive to a first face of a metallic element; a second station that applies to the first face of the metallic element a block of friction material; a checking station that verifies the presence of the adhesive by detecting the gray level of a plurality of points of at least one zone of the first face; and a processing unit that compares the gray level detected for each point with a first threshold value, counts the number of points that have a gray level that satisfies a relationship (which is a function of the threshold value,) and compares such a value with a second threshold value to discard those metallic elements for which the percentage calculated does not correspond to the second threshold value.

The invention relates to a method for applying sand to the inner radius of drum brake linings comprising the following steps: a) rolling a UV-curing adhesive onto the inner radius of a drum brake lining, b) applying a frictional grain, such as zircon sand, to the adhesive layer, c) removing the frictional grain not retained by the adhesive from the lining surface, and d) curing the coating by means of UV radiation.

A friction material composition includes a binder, organic filler, inorganic filler and fiber reinforcement, and does not contain copper or contains copper in an amount of 0.5 mass % or less. The inorganic filler is one or more selected from y alumina having an average particle size of 10 nm to 50 μm, dolomite having an average particle size of 1 to 20 μm, calcium carbonate having an average particle size of 1 to 20 μm, magnesium carbonate having an average particle size of 1 to 20 μm, manganese dioxide having an average particle size of 1 to 20 μm, zinc oxide having an average particle size of 10 nm to 1 μm, magnetite having an average particle size of 1.0 μm or less, cerium oxide having an average particle size of 0.5 to 5 μm, and zirconia having an average particle size of 5 to 50 nm.

A brake module for a drive system, in particular for doors, including at least one thrust washer and at least one brake disc, wherein the at least one thrust washer and the at least one brake disc each have at least one friction surface rubbing against each other during braking operation is provided. The embodiments also relate to a drive system, in particular for doors, including such a brake module. The embodiments further relate to a production method for a brake module of the abovementioned type. Known brake modules have a high variation in the braking force on the one hand in the course of their service life and on the other hand as a function of the temperature.