A method to estimate an amount of force in a clutch pack of a clutch actuation system. The method includes engaging an actuation motor to apply a set point force to the clutch pack and monitoring a position of the actuation motor when the set point force is applied. Additionally, the method includes determining one or more clutch clamping curves and one or more clutch releasing curves based on a relationship between the position of the actuation motor and an amount of torque applied by the actuation motor at position of the actuation motor. The method further includes modeling one or more frictional characteristics of the clutch actuation system and estimating an amount of clamping and releasing force within the clutch pack by using a control unit. The amount of torque applied to the clutch pack between the clutch clamping and releasing curves at the set point force is maintained.

A method sets a predefined position of a clutch actuator comprising a friction spring element. An activation path of the clutch actuator that actuates the clutch is predefined by a coupling torque via a coupling characteristic curve, wherein the predefined position (zo, zu) to be assumed by the clutch actuator is set by a closed-loop controller. To enable the predefined position of the clutch actuator to be set precisely without using additional energy, the predefined position (zo, zu) is corrected by a turning back value (ro, ru) of the friction spring element and the corrected position (zo+ro; zu−ru) of the clutch actuator is approached by the closed-loop controller. After reaching the corrected position (zo+ro; zu−ru) the closed-loop controller is switched off by dissipating the potential energy stored in the friction spring element.

A method sets a predefined position of a clutch actuator comprising a friction spring element. An activation path of the clutch actuator that actuates the clutch is predefined by a coupling torque via a coupling characteristic curve, wherein the predefined position (zo, zu) to be assumed by the clutch actuator is set by a closed-loop controller. To enable the predefined position of the clutch actuator to be set precisely without using additional energy, the predefined position (zo, zu) is corrected by a turning back value (ro, ru) of the friction spring element and the corrected position (zo+ro; zu−ru) of the clutch actuator is approached by the closed-loop controller. After reaching the corrected position (zo+ro; zu−ru) the closed-loop controller is switched off by dissipating the potential energy stored in the friction spring element.

The invention relates to an electrically driven clutch actuators (1) for actuating the clutch of a transmission of a vehicle. An actuator comprises a spindle nut (11) on a spindle (9) and a pressure piece (13) displaceable relative to the spindle nut (11) and coupled to the spindle nut by a biasing spring (15). By rotation of the threaded spindle under a driving force of an electric motor (5), the spindle nut (11) compresses the biasing spring (15) and displaces the pressure piece (13) to disengage the clutch. A latching mechanism (16) is configured to limit displacement of the spindle nut away from the pressure piece under the force of the expanding biasing spring when the driving force is reduced below a predetermined level. Further, a control unit is described that reduces the driving force in response to a trigger condition to reduce power consumption in the clutch disengaged state.

The invention relates to an electrically driven clutch actuators (1) for actuating the clutch of a transmission of a vehicle. An actuator comprises a spindle nut (11) on a spindle (9) and a pressure piece (13) displaceable relative to the spindle nut (11) and coupled to the spindle nut by a biasing spring (15). By rotation of the threaded spindle under a driving force of an electric motor (5), the spindle nut (11) compresses the biasing spring (15) and displaces the pressure piece (13) to disengage the clutch. A latching mechanism (16) is configured to limit displacement of the spindle nut away from the pressure piece under the force of the expanding biasing spring when the driving force is reduced below a predetermined level. Further, a control unit is described that reduces the driving force in response to a trigger condition to reduce power consumption in the clutch disengaged state.

A method for operating an actuator arrangement for a clutch operating system includes providing an actuator arrangement with a transmission, a piston, and an inductive sensor device. The transmission has an electric motor and a metal lead screw that converts a rotary motion into a linear motion. The piston is connected to the metal lead screw. The method also includes energizing the electric motor to linearly displace the metal lead screw in an axial direction, axially displacing the piston with the metal lead screw, using the metal lead screw as a target for the inductive sensor device, and using the inductive sensor device to determine an axial distance traveled by the piston.

A method for determining an angular position of a rotating component is disclosed. A sensor system is positioned at a radial distance from an axis of rotation of the rotating component. A magnetic ring is arranged fixedly and concentrically on the rotating component, generating a magnetic field that changes with respect to the sensor system. The sensor system detects the magnetic field in which a signal is captured and evaluated with respect to the angular position. Errors in the measurement of the angular position can be corrected. The signal captured by the sensor system is evaluated with respect to the amplitude information of the magnetic field. A correction parameter is determined from the amplitude information, and an angle error is of the angular position is determined based on the correction parameter. The angle error is used to correct the angular position.

A vehicle powertrain system and powertrain actuator therefor is provided. The powertrain actuator selectively couples a first rotatable member to a second rotatable member to transfer torque therebetween and selectively decouples the first rotatable member from the second rotatable member to prevent the transfer of torque therebetween. The powertrain actuator includes a tubular cam assembly having a tubular first member and a tubular second member. The tubular first and second tubular members have end surfaces that interact with one another upon energizing a unidirectional solenoid. Upon a first energization of the solenoid, the first and second tubular members interact to operably couple the first and second rotatable members to allow torque to be transferred therebetween, and upon a second energization of the solenoid, the first and second tubular members interact to selectively decouple the first the second rotatable members to prevent the transfer of torque therebetween.

The invention relates to a method for determining the absolute position of a component of an actuator rotating about a rotational axis, in particular a clutch actuator, wherein the component has a co-rotating magnetic element (18), and the absolute position of the magnetic element (18) is detected by way of a multi-turn sensor (16) located opposite the magnetic element (18), which is supplied with a voltage. In a method, in which the absolute position can be detected without great constructional effort, a position of the magnetic element (18) is monitored by a Wiegand wire unit (19), which detects a movement of the component when the actuator (3, 12, 13) is turned off, and if a movement is detected, transmits a voltage pulse to the multi-turn sensor (16) for measuring the current position of the component.

A vehicle powertrain system and powertrain actuator therefor is provided. The powertrain actuator selectively couples a first rotatable member to a second rotatable member to transfer torque therebetween and selectively decouples the first rotatable member from the second rotatable member to prevent the transfer of torque therebetween. The powertrain actuator includes a tubular cam assembly having a tubular first member and a tubular second member. The tubular first and second tubular members have end surfaces that interact with one another upon energizing a unidirectional solenoid. Upon a first energization of the solenoid, the first and second tubular members interact to operably couple the first and second rotatable members to allow torque to be transferred therebetween, and upon a second energization of the solenoid, the first and second tubular members interact to selectively decouple the first the second rotatable members to prevent the transfer of torque therebetween.