Setting a system pressure for a hydraulically actuated clutch comprises a) Providing a system comprising a pump drivable by an electrically operated motor controlled by a control unit that senses a motor current and rotational speed and a system temperature is determined; b) a characteristic diagram is provided specifying values for at least the motor current and rotational speed for different system operating points; c) Accessing the characteristic diagram while operating a vehicle; d) Sensing at least the motor current and rotational speed at at least a first operating point and determining the system temperature; e) Comparing the values, acquired in step d) for the current and speed with the values for the current and rotational speed from the characteristic diagram according to step b); f) Adapting the characteristic diagram for the system on the basis of the parameters determined in step d).

An electromagnetic clutch assembly may include a first clutch plate, a second clutch plate, and a synchronizer. The second clutch plate may define an aperture. A portion of the synchronizer may be configured to extend through the aperture. In the absence of a magnetic field, the first clutch plate and the first surface of the second clutch plate may define an air gap and the portion of the synchronizer may extend into the air gap. In response to a first magnetic field, the portion of the synchronizer may contact the first clutch plate. In response to a second magnetic field, the portion of the synchronizer may translate in the aperture toward the second clutch plate and the first clutch plate and the second clutch plate may close the air gap.

An electromagnetic clutch assembly may include a first clutch plate, a second clutch plate, and a synchronizer. The second clutch plate may define an aperture. A portion of the synchronizer may be configured to extend through the aperture. In the absence of a magnetic field, the first clutch plate and the first surface of the second clutch plate may define an air gap and the portion of the synchronizer may extend into the air gap. In response to a first magnetic field, the portion of the synchronizer may contact the first clutch plate. In response to a second magnetic field, the portion of the synchronizer may translate in the aperture toward the second clutch plate and the first clutch plate and the second clutch plate may close the air gap.

A method for determining a kiss point is disclosed. A drive unit having one or more motors with a motor output shaft is provided. One or more actuation profiles are ran and an amount of motor current and motor shaft position data is measured. The data measured is filtered and one or more motor current vs. motor shaft position plots having one or more curves with a high force and high current region are generated. A derivative is calculated over the curves and a slope of the high force and high current region is determined. A relative slope threshold is determined by multiplying the slopes by a predetermined percentage. One or more lines having a slope substantially equal to the relative slope threshold are plotted. The kiss point is determined based on the position of the motor shaft where the derivative of the curves equals the slope of the lines plotted.

A method of setting a clutch control reference value may make it possible to more accurately learn the VKP of a hydraulic multi-plate clutch controlled by a solenoid valve, improving the accuracy of clutch control, and furthermore, to improve the quality of shifting a vehicle by the precise control of a transmission provided with such a clutch.

A method of setting a clutch control reference value may make it possible to more accurately learn the VKP of a hydraulic multi-plate clutch controlled by a solenoid valve, improving the accuracy of clutch control, and furthermore, to improve the quality of shifting a vehicle by the precise control of a transmission provided with such a clutch.

An electromagnetic clutch assembly may include a first clutch plate, a second clutch plate, and a synchronizer. The second clutch plate may define an aperture. A portion of the synchronizer may be configured to extend through the aperture. In the absence of a magnetic field, the first clutch plate and the first surface of the second clutch plate may define an air gap and the portion of the synchronizer may extend into the air gap. In response to a first magnetic field, the portion of the synchronizer may contact the first clutch plate. In response to a second magnetic field, the portion of the synchronizer may translate in the aperture toward the second clutch plate and the first clutch plate and the second clutch plate may close the air gap.

A method for determining a kiss point is disclosed. A drive unit having one or more motors with a motor output shaft is provided. One or more actuation profiles are ran and an amount of motor current and motor shaft position data is measured. The data measured is filtered and one or more motor current vs. motor shaft position plots having one or more curves with a high force and high current region are generated. A derivative is calculated over the curves and a slope of the high force and high current region is determined. A relative slope threshold is determined by multiplying the slopes by a predetermined percentage. One or more lines having a slope substantially equal to the relative slope threshold are plotted. The kiss point is determined based on the position of the motor shaft where the derivative of the curves equals the slope of the lines plotted.

An electromagnetic clutch assembly may include a first clutch plate, a second clutch plate, and a synchronizer. The second clutch plate may define an aperture. A portion of the synchronizer may be configured to extend through the aperture. In the absence of a magnetic field, the first clutch plate and the first surface of the second clutch plate may define an air gap and the portion of the synchronizer may extend into the air gap. In response to a first magnetic field, the portion of the synchronizer may contact the first clutch plate. In response to a second magnetic field, the portion of the synchronizer may translate in the aperture toward the second clutch plate and the first clutch plate and the second clutch plate may close the air gap.

Setting a system pressure for a hydraulically actuated clutch comprises

a) Providing a system comprising a pump drivable by an electrically operated motor controlled by a control unit that senses a motor current and rotational speed and a system temperature is determined;

b) a characteristic diagram is provided specifying values for at least the motor current and rotational speed for different system operating points;

c) Accessing the characteristic diagram while operating a vehicle;

d) Sensing at least the motor current and rotational speed at at least a first operating point and determining the system temperature ;

e) Comparing the values, acquired in step d) for the current and speed with the values for the current and rotational speed from the characteristic diagram according to step b);

f) Adapting the characteristic diagram for the system on the basis of the parameters determined in step d).