A rod-end front suspension is provided for an off-road vehicle. The rod-end front suspension comprises a spindle assembly that is pivotally coupled with an upper suspension arm by way of a first rod-end joint and pivotally coupled with a lower suspension arm by way of a second rod-end joint. A steering rod-end joint coupled with the spindle assembly pivotally receives a steering rod. An axle assembly coupled with the spindle assembly conducts torque from a transaxle to a wheel coupled with the spindle assembly. Each of the first and second rod-end joints comprises a ball rotatably retained within a casing. The ball is fastened within a recess between parallel prongs extending from the spindle assembly. A threaded shank extending from the casing is threadably fixated with the suspension arm, such that the spindle assembly may be moved with respect to the casing and the suspension arm.

A rod-end front suspension is provided for an off-road vehicle. The rod-end front suspension comprises a spindle assembly that is pivotally coupled with an upper suspension arm by way of a first rod-end joint and pivotally coupled with a lower suspension arm by way of a second rod-end joint. A steering rod-end joint coupled with the spindle assembly pivotally receives a steering rod. An axle assembly coupled with the spindle assembly conducts torque from a transaxle to a wheel coupled with the spindle assembly. Each of the first and second rod-end joints comprises a ball rotatably retained within a casing. The ball is fastened within a recess between parallel prongs extending from the spindle assembly. A threaded shank extending from the casing is threadably fixated with the suspension arm, such that the spindle assembly may be moved with respect to the casing and the suspension arm.

In a lateral cross section passing through a center of a trunnion in the form of a retaining member that constitutes part of a constant velocity joint, and an orthogonal site where a virtual tangent line at a contact region is perpendicular to a longitudinal direction of a guide groove, a curved surface having a first arcuate portion and a second arcuate portion is formed. The second arcuate portion is contiguous with the first arcuate portion, and has a smaller radius of curvature than the first arcuate portion. Further, the first arcuate portion and the second arcuate portion are arranged in this order from a side in proximity to an annular member of the trunnion.

In a lateral cross section passing through a center of a trunnion in the form of a retaining member that constitutes part of a constant velocity joint, and an orthogonal site where a virtual tangent line at a contact region is perpendicular to a longitudinal direction of a guide groove, a curved surface having a first arcuate portion and a second arcuate portion is formed. The second arcuate portion is contiguous with the first arcuate portion, and has a smaller radius of curvature than the first arcuate portion. Further, the first arcuate portion and the second arcuate portion are arranged in this order from a side in proximity to an annular member of the trunnion.

A leading-edge steering system is provided for a front suspension of an off-road vehicle. The leading-edge steering system is comprised of a spindle assembly that supports a drive axle assembly to conduct torque from a transaxle to a front wheel. A first rod-end joint pivotally couples an upper suspension arm and the spindle assembly, and a second rod-end joint pivotally couples a lower suspension arm and the spindle assembly. A steering rod-end joint pivotally couples a first end of a steering rod with a leading-edge portion of the spindle assembly. A steering gear is coupled with a second end of the steering rod and configured to move the steering rod, such that the spindle assembly rotates with respect to the upper and lower suspension arms. The leading-edge portion is configured to exert primarily tensile forces on the steering rod during travel over rough terrain.

A leading-edge steering system is provided for a front suspension of an off-road vehicle. The leading-edge steering system is comprised of a spindle assembly that supports a drive axle assembly to conduct torque from a transaxle to a front wheel. A first rod-end joint pivotally couples an upper suspension arm and the spindle assembly, and a second rod-end joint pivotally couples a lower suspension arm and the spindle assembly. A steering rod-end joint pivotally couples a first end of a steering rod with a leading-edge portion of the spindle assembly. A steering gear is coupled with a second end of the steering rod and configured to move the steering rod, such that the spindle assembly rotates with respect to the upper and lower suspension arms. The leading-edge portion is configured to exert primarily tensile forces on the steering rod during travel over rough terrain.

A constant velocity universal joint has an outer joint member and an inner joint member that transmits torque while permitting angular displacement due to balls between the inner and outer joint members. An attaching and detaching mechanism for attaching and detaching a power transmission shaft to and from the inner joint member is provided between the inner joint member and the power transmission shaft such that torque can be transmitted between the two. The attaching and detaching mechanism has a cylindrical member that fits over the power transmission shaft, a retaining ring that is radially movable, and an annular member that is axially movable. By using a boot band to fixedly tighten, to the power transmission shaft, a small diameter end portion of a boot closing an opening portion of the outer joint member, the axial position of the annular member is restricted by the small diameter end portion.

A constant velocity universal joint has an outer joint member and an inner joint member that transmits torque while permitting angular displacement due to balls between the inner and outer joint members. An attaching and detaching mechanism for attaching and detaching a power transmission shaft to and from the inner joint member is provided between the inner joint member and the power transmission shaft such that torque can be transmitted between the two. The attaching and detaching mechanism has a cylindrical member that fits over the power transmission shaft, a retaining ring that is radially movable, and an annular member that is axially movable. By using a boot band to fixedly tighten, to the power transmission shaft, a small diameter end portion of a boot closing an opening portion of the outer joint member, the axial position of the annular member is restricted by the small diameter end portion.

A drivetrain assembly for a motor vehicle including a venting system. The drivetrain assembly includes an output shaft from a vehicle prime moreover component such as a transmission or transaxle. The output shaft is coupled to a propeller shaft through a constant velocity joint (CVJ) assembly. A flexible sealing boot encloses the CVJ between the output shaft and the propeller shaft. Internal components of the CVJ are vented by a first longitudinal passageway exposed to the internal volume of the CVJ extending longitudinally along the output shaft. A second radial passageway joins the longitudinal passageway and extends to the radially outer surface of the output shaft forming a second aperture. The passageways combine to provide pressure equalization between the CVJ internal volume and the atmosphere. An optional semi-permeable membrane may be mounted at the second aperture.

A drivetrain assembly for a motor vehicle including a venting system. The drivetrain assembly includes an output shaft from a vehicle prime moreover component such as a transmission or transaxle. The output shaft is coupled to a propeller shaft through a constant velocity joint (CVJ) assembly. A flexible sealing boot encloses the CVJ between the output shaft and the propeller shaft. Internal components of the CVJ are vented by a first longitudinal passageway exposed to the internal volume of the CVJ extending longitudinally along the output shaft. A second radial passageway joins the longitudinal passageway and extends to the radially outer surface of the output shaft forming a second aperture. The passageways combine to provide pressure equalization between the CVJ internal volume and the atmosphere. An optional semi-permeable membrane may be mounted at the second aperture.