A clamp system for hot-tapping tubulars includes a saddle having a saddle body with an inner surface, an outer surface, and an opening extending from the inner surface to the outer surface, a metal protrusion extending from the inner surface of the saddle body to provide a metal seal, an elastomer seal coupled to the inner surface of the saddle body adjacent to the metal protrusion, and a nipple integrally formed with the saddle body and extending outwardly from the outer surface of the saddle body, the nipple positioned over the opening of the saddle body, and a clamp having a nipple opening configured to receive the nipple, the clamp formed separately from the saddle. A method includes positioning the saddle on a tubular and assembling the clamp around the saddle and the tubular including inserting the nipple through the nipple opening formed in the clamp.

A clamp system for hot-tapping tubulars includes a saddle having a saddle body with an inner surface, an outer surface, and an opening extending from the inner surface to the outer surface, a metal protrusion extending from the inner surface of the saddle body to provide a metal seal, an elastomer seal coupled to the inner surface of the saddle body adjacent to the metal protrusion, and a nipple integrally formed with the saddle body and extending outwardly from the outer surface of the saddle body, the nipple positioned over the opening of the saddle body, and a clamp having a nipple opening configured to receive the nipple, the clamp formed separately from the saddle. A method includes positioning the saddle on a tubular and assembling the clamp around the saddle and the tubular including inserting the nipple through the nipple opening formed in the clamp.

A female undersea hydraulic coupling member is equipped with a plurality of pressure-energized metal seals configured to seal between the body of the female member and the probe of a corresponding male hydraulic coupling member in response to ambient hydrostatic pressure and/or hydraulic fluid pressure. Pressure-energized metal seals may also be provided to seal between the body of the female coupling member and a removable seal retainer or seal cartridge. In one particular preferred embodiment, the pressure-energized seals are back-to-back metal C-seals separated by annular seal supports having a generally T-shaped cross section and retained on one or more shoulders in the body of the female member by a removable seal cartridge.

A female undersea hydraulic coupling member is equipped with a plurality of pressure-energized metal seals configured to seal between the body of the female member and the probe of a corresponding male hydraulic coupling member in response to ambient hydrostatic pressure and/or hydraulic fluid pressure. Pressure-energized metal seals may also be provided to seal between the body of the female coupling member and a removable seal retainer or seal cartridge. In one particular preferred embodiment, the pressure-energized seals are back-to-back metal C-seals separated by annular seal supports having a generally T-shaped cross section and retained on one or more shoulders in the body of the female member by a removable seal cartridge.

A high capacity universal connector for use in connecting tubular members and a method for sealing the tubular members is provided. First and second tubular members are provided which each have ends that are brought into face-to-face engagement by a connector. A metal sealing element seals against conical surfaces at the ends of the first and second tubular members and enables the entire surface of the end of one tubular member to be bought into engagement with the surface of the end of the other tubular member so as to improve the bending and compression capacity of the assembly comprising the tubular members and the metal sealing element. A metal sealing ring for use in this assembly is also provided, along with a gasket retention assembly.

A high capacity universal connector for use in connecting tubular members and a method for sealing the tubular members is provided. First and second tubular members are provided which each have ends that are brought into face-to-face engagement by a connector. A metal sealing element seals against conical surfaces at the ends of the first and second tubular members and enables the entire surface of the end of one tubular member to be bought into engagement with the surface of the end of the other tubular member so as to improve the bending and compression capacity of the assembly comprising the tubular members and the metal sealing element. A metal sealing ring for use in this assembly is also provided, along with a gasket retention assembly.

A female undersea hydraulic coupling member is equipped with a plurality of pressure-energized metal seals configured to seal between the body of the female member and the probe of a corresponding male hydraulic coupling member in response to ambient hydrostatic pressure and/or hydraulic fluid pressure. Pressure-energized metal seals may also be provided to seal between the body of the female coupling member and a removable seal retainer or seal cartridge. In one particular preferred embodiment, the pressure-energized seals are back-to-back metal C-seals separated by annular seal supports having a generally T-shaped cross section and retained on one or more shoulders in the body of the female member by a removable seal cartridge.

A female undersea hydraulic coupling member is equipped with a plurality of pressure-energized metal seals configured to seal between the body of the female member and the probe of a corresponding male hydraulic coupling member in response to ambient hydrostatic pressure and/or hydraulic fluid pressure. Pressure-energized metal seals may also be provided to seal between the body of the female coupling member and a removable seal retainer or seal cartridge. In one particular preferred embodiment, the pressure-energized seals are back-to-back metal C-seals separated by annular seal supports having a generally T-shaped cross section and retained on one or more shoulders in the body of the female member by a removable seal cartridge.

An annular dual barrier seal includes a pair of axially extending inner seal lips and a pair of axially extending outer seal lips, the pair of inner seal lips are connected to the pair of outer seal lips by a radially outwardly extending web portion. The pair of inner seal lips extend axially by a first dimension and the pair of outer seal lips extend axially by a second dimension which is greater than the first dimension. The pair of inner seal lips have a sealing surface that is one of partially toroidal and partially elliptical and that engage the radially inwardly facing first sealing surface and the pair of outer seal lips have a sealing surface that is one of partially toroidal, partially elliptical and conical.

An annular dual barrier seal includes a pair of axially extending inner seal lips and a pair of axially extending outer seal lips, the pair of inner seal lips are connected to the pair of outer seal lips by a radially outwardly extending web portion. The pair of inner seal lips extend axially by a first dimension and the pair of outer seal lips extend axially by a second dimension which is greater than the first dimension. The pair of inner seal lips have a sealing surface that is one of partially toroidal and partially elliptical and that engage the radially inwardly facing first sealing surface and the pair of outer seal lips have a sealing surface that is one of partially toroidal, partially elliptical and conical.