A process of making a fuel product from a non-combustible high protein organic material such as a biological by-product or waste material. The moisture content of the high protein organic material is mechanically reduced and dried to reduce the moisture content to less than ten percent (10%). The high protein organic material is pulverized to a particle size of less than about 2 mm. The high protein organic waste material is fed into a combustion chamber and separated during combustion such as by spraying high protein organic waste material within the combustion chamber. Temperature and combustion reactions within the combustion chamber are controlled by controlling the moisture in the combustion atmosphere and energy injections at or downstream of the combustion chamber. The concentration of protein thermal decomposition by-products, temperature, and residence time and/or additions of energy plasma within the combustion chamber environment are controlled to degrade hazardous polyfluoro compounds.

A bale boiler incinerates bales of material, and particularly bales made from waste, garbage and other refuse, in order to provide heat for a steam turbine generator, and includes a conveyor for transporting bales of waste material through a three-stage boiler. The boiler is preferably divided into three stages: 1) the warming stage, 2) the main incineration stage, and 3) the supplemental incineration stage. In the warming stage, the bale is warmed and dried. In the main incineration stage, the bale is burned to create heat that is then used to power a steam turbine electrical generator or the like. In the third, supplemental incineration stage, the remnants of the bale burn down to ash, and the remaining ash and non-combustible waste are then transported out of the boiler by the conveyor and dumped into a receptacle or container for transport and disposal.

In a method for physical and thermochemical treatment of biomass, the biomass moisture content is reduced in a dryer and ammonia (NH.sub.3) is also released from the biomass during drying. The dried biomass is then either pyrolyzed in a pyrolysis reactor and the pyrolysis gas is forwarded to and combusted in a combustion device to form flue gas, or is combusted in a combustion facility unit to form flue gas. In either case the flue gas is fed to a mixer. Oxygen (O.sub.2) is metered to the flue gas in the mixer and is fed directly to the dryer as drying gas. As the drying gas passes through the dryer, the sulfur dioxide (SO.sub.2) contained in the drying gas and/or the sulfur trioxide (SO.sub.3) chemically reacts with the ammonia (NH.sub.3) to form ammonium sulfite ((NH.sub.4).sub.2SO.sub.3) and/or ammonium sulfate ((NH.sub.4).sub.2SO.sub.4). Also a treatment facility physically and thermochemically treats the biomass.

A process of making a fuel product from a non-combustible high protein organic material such as a biological by-product or waste material. The moisture content of the high protein organic material is mechanically reduced and dried to reduce the moisture content to less than ten percent (10%). The high protein organic material is pulverized to a particle size of less than about 2 mm. The high protein organic waste material is fed into a combustion chamber and separated during combustion such as by spraying of the high protein organic waste material within the combustion chamber. Temperature and nitrogenous hydrocarbon combustion reactions within the combustion chamber are also controlled by injection of steam within the combustion chamber. The concentration of protein thermal decomposition by-products, the temperature and/or pressure within the combustion chamber is also controlled to degrade hazardous polyfluoro compounds into less hazardous compounds.

Disclosed is a system and method for the combustion of biomass material employing a swirling fluidized bed combustion (SFBC) chamber, and preferably a second stage combustion carried out in a cyclone separator. In the combustion chamber, primary air is introduced from a bottom air box that fluidizes the bed material and fuel, and staged secondary air is introduced in the tangential direction and at varied vertical positions in the combustion chamber so as to cause the materials in the combustion chamber (i.e., the mixture of air and particles) to swirl. The secondary air injection can have a significant effect on the air-fuel particle flow in the combustion chamber, and more particularly strengthens the swirling flow, promotes axial recirculation, increases particle mass fluxes in the combustion chamber, and retains more fuel particles in the combustion chamber. This process increases the residence time of the particle flow. The turbulent flow of the fuel particles and air is well mixed and mostly burned in the combustion chamber, with any unburned waste and particles being directed to the cyclone separator, where such unburned waste and particles are burned completely, and flying ash is divided and collected in a container connected to the cyclone separator, while dioxin production is significantly minimized if not altogether eliminated. A Stirling engine along with cooling system and engine control box is integrated with the SFBC chamber to produce electricity from the waste combustion process. Residual heat in the flue gas may be captured after the combustion chamber and directed to a fuel feeder to first dry the biomass. System exhaust is directed to a twisted tube-based shell and tube heat exchanger (STHE) and may produce hot water for space heating.

The invention provides a process for the conversion of biomass into a biomass product which is suitable for use as a fuel. The biomass is of plant origin and comprises microorganisms naturally occurring in the biomass. The process comprises—preparing a slurry by dispersing the biomass comprising the naturally occurring microorganisms in an aqueous liquid, maintaining the slurry at conditions suitable for aerobic digestion by the microorganisms to obtain a slurry comprising the biomass product as a dispersed solid phase, and—recovering the biomass product. The recovering comprises washing and drying the biomass product. The invention also provides a combustion process.

A process of making a fuel product from a non-combustible high protein organic material such as a biological by-product or waste material. The moisture content of the high protein organic material is mechanically reduced and dried to reduce the moisture content to less than ten percent (10%). The high protein organic material is pulverized to a particle size of less than about 2 mm. The high protein organic waste material is fed into a combustion chamber and separated during combustion such as by spraying of the high protein organic waste material within the combustion chamber. Temperature and nitrogenous hydrocarbon combustion reactions within the combustion chamber are also controlled by injection of steam within the combustion chamber.

Disclosed is a combustion machine, including: a hopper, a drying mechanism and a combustion mechanism. The hopper is configured for storing materials and conveying the materials to the drying mechanism. The drying mechanism includes a conveying mechanism and a drying chamber, and the conveying mechanism is connected with the hopper and conveys the materials in the hopper to the drying chamber. The combustion mechanism includes a combustion chamber connected with the drying chamber via a material conveying pipeline, and a fire outlet pipe arranged in the combustion chamber and used for outputting flame. A hot air pipeline is connected between the combustion chamber and the drying chamber, and a first exhaust fan is arranged in the hot air pipeline.

A process of making a fuel product from a non-combustible high protein organic material such as a biological by-product or waste material. The moisture content of the high protein organic material is mechanically reduced and dried to reduce the moisture content to less than ten percent (10%). The high protein organic material is pulverized to a particle size of less than about 2 mm. The high protein organic waste material is fed into a combustion chamber and separated during combustion such as by spraying of the high protein organic waste material within the combustion chamber. Temperature and nitrogenous hydrocarbon combustion reactions within the combustion chamber are also controlled by injection of steam within the combustion chamber. The concentration of protein thermal decomposition by-products, the temperature and/or pressure within the combustion chamber is also controlled to degrade hazardous polyfluoro compounds into less hazardous compounds.

Disclosed is a combustion mechanism including a combustion chamber, an inner container arranged in the combustion chamber, the inner container is internally provided with a first igniter, a fire outlet pipe extending from an inner cavity of the inner container to outside of the combustion chamber, an ash discharge pipe above the inner container and extending to outside of the combustion chamber. The combustion mechanism further includes a feeding pipe extending into the inner container for feeding materials into the inner container; a nozzle in the inner container for blowing air to cause accumulated ash into the ash discharge pipe, and a first suction fan being arranged in the ash discharge pipe; a gas driving mechanism connected with the nozzle for outputting jet gas to the nozzle; and an air supply mechanism outside the combustion chamber for supplying air to the inner container and the gas driving mechanism.