The invention provides a system for pyrolysis, comprising: (i) a gas producer comprising a gasification zone and a producer gas outlet, wherein the gas producer is configured to: oxidise at least one carbon-containing feed in the presence of an oxidising gas in the gasification zone to form a producer gas; and discharge the producer gas from the gasification zone via the producer gas outlet, wherein a residual oxygen content of the producer gas is substantially depleted or maintained below a maximum predetermined amount by controlling a ratio of oxygen fed to the gasification zone to the carbon-containing feed, (ii) a pyrolyzer comprising a pyrolysis zone and one or more pyrolyzer gas outlets, wherein the pyrolyzer is configured to: feed the producer gas discharged from the gasification zone to the pyrolysis zone; pyrolyze a pyrolyzable organic feed in the pyrolysis zone in the presence of the producer gas to produce a carbonaceous pyrolysis product and a gas mixture comprising combustible components comprising pyrolysis gas; and discharge the gas mixture from the pyrolysis zone via the one or more pyrolyzer gas outlets, and (iii) a first combustor comprising a combustion zone, wherein the first combustor is configured to: receive the gas mixture discharged from the pyrolysis zone in the combustion zone; feed an oxygen-containing gas to the combustion zone; and combust at least a portion of the combustible components present in the gas mixture in the combustion zone to produce a combustion product gas.

An apparatus for thermal treatment of mineral materials may include a first combustion chamber, a second combustion chamber, and a reactor for the thermal treatment of mineral materials. The first combustion chamber is configured for burning a first fuel fed by a first fuel feed device, and the first combustion chamber and the second combustion chamber are connected via a first conduit for transferring hot gases from the first combustion chamber into the second combustion chamber. The second combustion chamber is configured for burning a second fuel that is different than the first fuel and is fed by a second fuel feed device. The second combustion chamber and the reactor are connected via a second conduit for transferring hot gases from the second combustion chamber into the reactor. The reactor has a third feed conduit for introducing a third fuel.

A solid fuel skewer suspension burning system for a kiln, comprises a skewer rod and a solid fuel loading system. The skewer rod has a first end and a length that extends longitudinally. The solid fuel loading system includes a fuel centering and staging area that receives fuel from a conveyor system, and a fuel loading area that receives fuel from the fuel centering and staging area. The solid fuel is inserted upon the skewer rod at the fuel loading area. The solid fuel loading system also includes a first clamp, an airlock and a plow. The first clamp holds the skewer rod and defines a first position between the first clamp and a free end of the skewer rod. The airlock is spaced from the first clamp and has a first airlock gate and a second airlock gate. The plow reciprocates substantially longitudinally in cooperation with the skewer rod to advance fuel along at least a portion of the length of the skewer rod.

A pyrolysis system and method of use is capable of continuously processing feedstock. The pyrolysis system has enclosed pyrolysis tubes heated by a heating means to pyrolyze feedstock. Conveying mechanisms such as augers transport the feedstock into and through the pyrolysis tubes. The pyrolysis tubes can be heated to a desired temperature range using a heat exchanger, such as a molten metal bath, or inductively heated using induction coils wrapped around the pyrolysis tubes. The feedstock is physically separated from the outside environment by the enclosed pyrolysis tubes. A dynamic feedstock plug is formed upstream of the pyrolysis tubes to prevent air and moisture from entering via the inlet of the pyrolysis tubes. An outlet section connected to the outlets of the pyrolysis tubes separates the gaseous and solid products of pyrolysis and permits removal of the products while preventing air and moisture from entering into the system.

A treatment method and apparatus is provided to effectively use a combustible waste such as waste plastic, waste tires, rice husk, wood shavings, PKS, RDF and sludge while maintaining stable operation; to improve the combustion efficiency of a fossil fuel such as coal and coke; and furthermore to reduce the NOx concentration in a cement kiln exhaust gas. An apparatus 1 for treating a combustible, the apparatus comprising: a mixer 3 for mixing a combustible C with a preheated raw material R2, which has a temperature of 600° C. or higher and 900° C. or lower and which is drawn from a preheater cyclone of a cement burning device 10, to gasify the combustible; and a feeder 5 for feeding the gasified combustible and the preheated raw material (mixed raw material M) to a region from an inlet end 13a of the cement burning device to a calciner 12. When the combustible and the preheated raw material are mixed, moisture may be added to cause water gas shift reaction, and the resultant water gas and the preheated raw material may be introduced to the region from the inlet end of the cement burning device to the calciner.

A pyrolysis plant including: a) an exhaust heated feeder; b) a pyrolysis reactor; c) a rotary screen cleaning tower; d) an exhaust heat fuel cleaner; e) a carbon refiner; and f) a safety burner tower.

A rotary furnace (1) for pyrolyzing a feedstock, the furnace (1) comprises a rotating vessel (12) having an upstream end (12A) with an inlet (16) for receiving feedstock and a downstream end (12B) with an outlet (17A, 17B) for egress of pyrolysis products, and a gas extraction pipe (13) extending within and along the rotating vessel (12) from the downstream end (12B), the gas extraction pipe (13) having an opening (18) upstream of the downstream end (12B) to accept gaseous components generated in use.

A combustor for burning waste material includes a horizontally extended combustion chamber through which a mixture of waste material and air is introduced under pressure tangentially for establishing a vortical movement of the waste material toward one of the end walls. The waste material is ignited during its vortical movement. A second discharge port extends for discharging from the chamber non-combustible material entrained in the outer region of the vortex. The discharged material is conveyed through a conduit to a separator which separates the discharged gases and solid material. A secondary air manifold supplies air through controlled and automated dampers at portals positioned at intervals along the length of the chamber. An adjustable baffle is mounted on the flue adjacent its open end for deflecting outwardly toward the side wall solid material which moves from adjacent the one end wall toward the open end of the flue. A recuperator is mounted externally to the chamber on the exhaust flue, supplying heated air to the secondary air manifold and to the primary air and waste feed intake. Additionally, control means are provided for the use of specialized sensors to monitor the temperature, air flow and volume of the chamber, integrated into a process automation system that allows for control of individual components, stages, regions, as well as the entire process.

A pyrolysis plant including: a) an exhaust heated feeder; b) a pyrolysis reactor; c) a rotary screen cleaning tower; d) an exhaust heat fuel cleaner; e) a carbon refiner; and f) a safety burner tower.

The procedure (1) for obtaining raw materials resulting from waste material comprises: the supply (A) of harmonic steel resulting from waste material and prepared in a skein to be treated (3); a heat treatment (B) of the skein to be treated (3) for obtaining a treated skein (3a);—a post-treatment (E) of the treated skein (3a) for obtaining steel reusable as raw material; where the heat treatment (B) comprises an inductive exposure step (B1) of the skein to be treated (3) to at least an alternate magnetic field for the induction in the skein to be treated (3) of alternate eddy currents adapted to raise the temperature of same.