A method for the post-combustion of exhaust gases comprising carbon monoxide from metallurgical processes includes conditioning the exhaust gas prior to post-combustion by metering a combustion gas and/or one additional gas in feedback-controlled fashion. The feedback control depends on the composition of the exhaust gas dependent on the exhaust gas volume flow. A device for post-combustion of exhaust gas during vacuum treatment of liquid steel comprises a flare stack at an exhaust outlet, means for feeding combustion gas to the flare stack, means for feeding an inert gas into the exhaust gas channel of the vacuum pump, means for ascertaining the exhaust gas volume flow and/or for measuring the exhaust gas velocity within the exhaust gas channel, means for analyzing the exhaust gas composition, means for metering the combustion gas and the inert gas, and means for feedback control of the metering of the combustion gas and/or the inert gas dependent on the exhaust gas composition.

Methods and systems for monitoring a flare burner with a camera. The methods and systems which may indicate to operators the presence or absence of one or more of smoke, flare flame, and steam plume and record those indications or measurements. Additionally, the methods and systems may confirm whether compliance with local regulations on visual emissions, smoke plume is achieved. The methods and systems automatically adjust the delivery rate of key inputs including measures assist fuel gas, purge gas, steam and/or air simultaneously to maintain or attain compliance with said local regulatory requirements. Also, methods for a machine learning process for using controller inputs to identify normal and abnormal flare states and provide visual indications and flare operation recommendations.

A center flare tip assembly (16) and plenum flare tip assembly (18) with arms (20), having the outside of the center flare tip assembly (16), both inside and outside of the tips (18), the outside of the arms (20), and/or adjacent features of the flare tip (12) are covered with a high emissivity thermal layer (14) with an emissivity greater than 0.85. This reduces flare metal temperatures by thirty percent (30%) or greater, and increases flare life by two (2) to five (5) times current life.

A system and method for flaring with a flare including a flare stack and a flare tip at a well site having a wellhead and a wellbore for production of crude oil or natural gas, or both, providing produced fluid including hydrocarbon from the wellhead to the flare stack, discharging the produced fluid from the flare tip through a nozzle discharge opening, combusting the hydrocarbon of the produced fluid as discharged from the flare tip, and a control system adjusting flow area of the nozzle discharge opening.

This disclosure presents a clean burning flare stack, or gas flare, especially the tip portion thereof. The gas flare tip is air assisted to ensure clean burning. The disclosed gas flare tip provides smokeless clean burning of released gases. For example, the gas flare tip burns the released gases in a lean burning condition such that sufficient air is supplied to the surges of gases. In addition, the gas flare tip, by using a low pressure blower mixing chamber, is capable of handling low pressure gases and high pressure gases. As such, different flow rates may be provided to the gas flare tip when different amounts of low pressure and high pressure flammable gases are mixed with sufficient blower air to provide a clean burning condition. The disclosed smokeless gas flare is thus environmentally friendly and aesthetically appealing.

Flare gas is recovered by varying a number of ejector legs that depends on a flare gas flowrate. The ejector legs include ejectors piped in parallel, each ejector has a flare gas inlet and a motive fluid inlet. Flare gas and motive fluid is provided to ejectors by selectively opening or closing valves. The number of ejector legs online is varied to accommodate the amount of flare gas. The controller is also programmed to direct signals to actuators attached to the valves to open or close the valves, or to change the capacity of the ejector legs so they can handle changing flowrates of the flare gas. Included is a flare gas storage system with vessels made with flexible material, when flare gas is evacuated from the vessels, pressure in the vessels is maintained by compressing the vessels with an external force.

A flare system including a flare stack and a modular flare unit connected in parallel with the flare stack. The modular flare unit includes a frame, at least two energy conversion modules detachably supported by the frame, a fuel manifold, an air manifold, an exhaust manifold, and an electric generator. Each energy conversion module includes a combustion chamber configured to receive a flow of residue gas through the fuel inlet for combustion in the chamber at (or close to) atmospheric pressure, and a Stirling engine configured to convert heat from the combustion chamber into mechanical energy. The electric generator is connected to generate electric power from the mechanical energy.

A process for calculating a carbon emission reduction comprises calculating a carbon dioxide equivalent (CO2e) output associated with using a measured quantity of wellhead gas in generators to produce electricity, determining a carbon dioxide equivalent (CO2e) emission associated with flaring the measured quantity of wellhead gas, and calculating a carbon emission reduction as the difference between the determined CO2e emission and the calculated CO2e output.

Systems and methods for multi-variable flare control include receiving, at a flare controller, a plurality of flare characteristics from a flare monitor. The flare monitor may be an optical flare monitor. The plurality of flare characteristics may include, but are not limited to, Combustion Efficiency (CE), Smoke Index (SI), Flame Stability (FS), Flame Footprint (FF), and Heat Release (HR). The flare controller analyzes a plurality of the flare characteristics and outputs a control signal to control an operating condition of the flare, such as an amount of assist media being fed to the flare. Iterations of the control signal may be bounded by a step value defining a maximum increase or decrease in the control value as compared to the previous control value.

Systems and methods include a computer-implemented method for monitoring emissions in real time. Flaring emissions are determined in real time for a flare stack based on: 1) a flaring volume in conjunction with heat and material balances of systems that discharge to a flare system, and 2) a composition of each relief source that discharges to the flare system. A molar balance around the flare stack is performed in real time using the flaring emissions to determine the emissions.