A method of improving an endothermic process in a furnace utilizing steps a) calibrating the simplified physical model of step c3) by measuring one or more tube temperature for at least a tube impacted by the throttling of a burner in standard and in throttled state, b) acquiring information on a tube temperature for the tubes present in the furnace with all the burners present in the furnace under standard non-throttled conditions, c) getting a map of burners to throttle including c1) choosing at least one parameter representative of the performances of the furnace with a target of improvement, c2) choosing at least one or more power ratio for the burner throttling; c3) utilizing the information of step b) and a simplified physical model of the impact of throttling a burner on the tube temperature, c4) getting a map of burners to throttle, step d) throttling the burners.

An electronic control system for a power burner system for use with a heating appliance includes a burner tube, a gas valve for providing gas to the burner tube, an electronic control and a variable speed combustion air blower for mixing air with the gas provided to the burner tube. The electronic control system further includes a control in communication with the gas valve and the combustion air blower. The control may also be in communication with various other devices of an appliance, such as a variable speed air-circulating fan, a variable speed exhaust fan, or various sensors associated with the heating appliance. The control modulates the gas valve and the combustion air blower to maintain substantially stoichiometric conditions of the gas and air provided to the burner tube and as a function of signals from at least one of the devices. In one embodiment, the burner system may be used in a conveyor oven.

A system configured to generate heat when supplied with a first fuel or a second fuel can include a fuel supply line operatively connected to a fuel source. A valve assembly can be operatively connected to the fuel supply line. A main burner can be operatively connected to the valve assembly. A thermoelectric generating system can be configured to transform heat to electricity. A first pilot burner can include at least one of a first thermocouple and a first Fe-ion sensor. A second pilot burner can include at least one of a second thermocouple and a second Fe-ion sensor. A printed circuit board (PCB) can be operatively connected to the valve assembly and the first and second pilot burners. The PCB can be configured to control operation of the valve assembly based on information received from at least one of the first and second pilot burners.

Described embodiments include a system, method, and apparatus. The system includes a sensor device configured to measure an unburned fuel component in an exhaust stream from a gas-fueled combustion device. The system includes a feedback controller configured to generate a combustion management signal responsive to the measured unburned fuel component and to a target value for the measured unburned fuel component. The system includes a combustion controller configured to regulate an aspect of a combustion component delivered to a burner of the gas-fueled combustion device in response to the combustion management signal. In an embodiment, the system includes a user interface configured to display a quality of combustion information responsive to the measured unburned fuel component in a human perceivable format.

Real-time dynamic optimization of a process model in an online model-based process control computing environment. A mixed integer nonlinear programming (MINLP) solver utilizes grouping of first-principle model units to implement constraints of the underlying process. A group identifier parameter and a group complement parameter enable the grouping behavior through association with the first-principles model units.

A heat controlled oven system includes a plurality of oven levels, including an oven belt and gas burners; a gas flow network, including a gas supply line, a variable flow control valve, and on/off flow control valves; and a heat control unit, including a processor, a non-transitory memory, and input/output component, a heat modeler, a heat manager, a feedback controller, and a valve controller, such that the heat control unit is configured to calculate an estimated heat demand to adjust to a temperature set point, based on a heat model of the at least one oven level, and further calculates an optimized heat demand using a control loop feedback algorithm. Also disclosed is a method of heat calculation for an oven, including defining a heat model, calculating and optimizing the estimated heat demand, calculating and setting a variable valve position for the gas burners.

Real-time dynamic optimization of a process model in an online model-based process control computing environment. A mixed integer nonlinear programming (MINLP) solver utilizes grouping of first-principle model units to implement constraints of the underlying process. A group identifier parameter and a group complement parameter enable the grouping behavior through association with the first-principles model units.

Methods for regulating a heating device, which includes a combustion chamber, into which combustion air is introduced via a controllable blower. An operating variable and a speed of the blower are measured. An operating coefficient is determined on the basis of the measured operating variable and the measured speed. A volume flow coefficient is determined on the basis of reference values for the operating coefficient. A volume flow of the combustion air being determined on the basis of the volume flow coefficient. A calibration of the reference values is carried out for the operating coefficient.

Real-time dynamic optimization of a process model in an online model-based process control computing environment. A mixed integer nonlinear programming (MINLP) solver utilizes grouping of first-principle model units to implement constraints of the underlying process. A group identifier parameter and a group complement parameter enable the grouping behavior through association with the first-principles model units.

Methods for regulating a heating device, which includes a combustion chamber, into which combustion air is introduced via a controllable blower. An operating variable and a speed of the blower are measured. An operating coefficient is determined on the basis of the measured operating variable and the measured speed. A volume flow coefficient is determined on the basis of reference values for the operating coefficient. A volume flow of the combustion air being determined on the basis of the volume flow coefficient. A calibration of the reference values is carried out for the operating coefficient.