A solar array lifting assembly and method. The device and method use a support pole, a pole bracket for supporting a solar array made up of a frame and solar panels, a pole bracket securing mechanism for securing the pole bracket at a predetermined height, and a lifting assembly for lifting the pole bracket and solar array along the support pole.

A method may include positioning one or more PV module mounting devices along a length of a structural component. The method may include specifying one or more parameters related to fastening the PV module mounting devices to the structural component, the one or more parameters indicating a spacing between the PV module mounting devices. The method may include fastening, by an automated attachment equipment, the PV module mounting devices to the structural component based on the specified parameters and moving the PV module mounting devices fastened to the structural component to an assembly platform.

A solar panel rail for mounting a photovoltaic module frame thereto is provided and has a rail body configured to for attachment of a rail bracket, an indexing flange located on the rail body and configured to box and maintain a module frame position along a short-side direction of the module frame, a tab located on the rail body and configured to hold the module in place along a long-side direction of the module frame, wherein the indexing flange and tab are configured to provide a predetermined locked in installation position of the module frame during installation thereof.

A two-piece truss leg with an articulating coupler for an A-frame-shaped truss foundation system for single-axis trackers. The coupler is attached to the head of each screw anchor to enable it to be driven. A connection portion extends above the coupler and is received within an open end of an upper leg to allow the upper leg to be misaligned with respect to it corresponding screw anchor.

A bonding clamp includes a top bracket including opposing side walls defining a channel therebetween. The top bracket has an aperture through a central portion thereof. The top bracket is shaped to receive a first photovoltaic (“PV”) module on a first side and a second PV module on a second side. A bottom bracket includes a body and a pair of top flanges extending vertically from a top surface of the body. The pair of top flanges are spaced apart from each other. The bottom bracket also includes anti-rotation flanges extending from a bottom surface of body. A fastening mechanism fastens the top bracket in a fixed position with respect to the bottom bracket.

A bracket includes a base configured to be mounted to a mounting surface and a flange extending from the base and positioned to bisect the base thereby forming a first side and a second side of the base. The base includes a first hole disposed along a central axis of the base and in the first side of the base, a second hole disposed along the central axis of the base and in the second side of the base, and one or more divots formed in a top side of the base and disposed on the first side of the base. Fasteners are inserted through the first hole and the second hole when the bracket is secured to a first mounting structure. Furthermore, fasteners are inserted through the first hole, the second hole, and are drilled through the one or more divots when the bracket is secured to a second mounting structure.

A one-piece truss adapter for supporting single-axis trackers with truss foundations. A y-shaped structure has a pair of legs with an angularly adjustable connector for securely joining the one-piece adapter to a pair of driven screw anchors at different angular orientations. Each leg terminates in a ball-shaped connector that is received in a socket integral to a driving coupler at the head of each screw anchor. A retaining nut holds the connector in place to complete the angularly adjustable assembly.

A two-piece truss leg system for an A-frame-shaped truss foundation system for single-axis trackers. A driving coupler at the head of each screw anchor used to drive the component into the ground as well as to join the upper leg component to the screw anchor. A connecting portion of the coupler extending above a main body of the coupler is received within an open end of an upper leg component. A curved outer surface of the connecting portion enables the upper leg component to be angularly adjusted relative to the screw anchor. A channel in the connecting portions enables the upper leg component to be deformed into the channel with a crimp connecting.

The present disclosure describes an expandable splice configured for reinforcing a tube of a solar owner system, the splice including a top panel, a bottom panel, a first side panel, a second side panel, and at least one beveled corner panel, wherein the first and second side panels are connected to the top and bottom panels either directly or by the at least one beveled corner panel to form a channel therebetween.

A one-piece truss adapter for supporting single-axis trackers with truss foundations. A upside-down Y-shaped structure has bearing support portion and an opposing pair of legs with an angularly adjustable connector for securely joining the one-piece adapter to a pair of driven screw anchors at different angular orientations. Each leg terminates in a connector that is received in a socket integral to a driving coupler at the head of each screw anchor. A retaining nut may hold the connector in place to complete the angularly adjustable assembly.