A method for liquefying a feed gas stream. A refrigerant stream is cooled and expanded to produce an expanded, cooled refrigerant stream. Part or all of the expanded, cooled refrigerant stream is mixed with a make-up refrigerant stream in a separator, thereby condensing heavy hydrocarbon components from the make-up refrigerant stream and forming a gaseous expanded, cooled refrigerant stream. The gaseous expanded, cooled refrigerant stream passes through a heat exchanger zone to form a warm refrigerant stream. The feed gas stream is passed through the heat exchanger zone to cool at least part of the feed gas stream by indirect heat exchange with the expanded, cooled refrigerant stream, thereby forming a liquefied gas stream. The warm refrigerant stream is compressed to produce the compressed refrigerant stream.

A technology liquefies natural gas. The natural gas liquefaction method pre-cools treated natural gas by ethane evaporation, sub-cools liquefied gas using cooled nitrogen as a refrigerant, reduces liquefied gas pressure, separates non-liquefied gas and diverts liquefied natural gas. Before pre-cooling the natural gas is compressed, ethane is evaporated during the multi-stage pre-cooling of liquefied gas with simultaneous evaporation of ethane using cooled ethane as a refrigerant. Ethane generated by evaporation is compressed, condensed and used as a refrigerant during the cooling of liquefied gas and nitrogen, with nitrogen being compressed, cooled, expanded and fed to the natural gas sub-cooling stage. The natural gas liquefaction unit contains a natural gas liquefaction circuit, an ethane circuit and a nitrogen circuit. The natural gas liquefaction circuit includes a natural gas compressor, a cooler unit, ethane vaporizers, a closed-end subcooling heat exchanger, and a separator, connected in series.

A method for handling the shutdown of a turbomachine string installed in a plant for the liquefaction of a gaseous product comprising at least two turbomachine strings comprises the steps of detecting the shutdown of a first turbomachine string; promptly increasing the driving torque on a shaft of a second turbomachine string when the shutdown is detected; maintaining the driving torque increase on the shaft of the second turbomachine string until a preset speed of the motor driver is reached or a predetermined period of time expires.

The disclosure provides a method and system for optimizing production of a natural gas liquefaction process, the method comprising the steps of: selecting at least one manipulated variable (MV) for controlling the liquefaction process; selecting at least one control variable (CV), the at least one control variable at least comprising liquefied natural gas (LNG) throughput; providing at least one model, each model providing a dependency of the at least one control variable (CV) on the at least one manipulated variable (MV); using the at least one model to estimate LNG throughput for at least one of the manipulated variables (MV); obtaining process data from the liquefaction process, the process data at least including observed values of LNG throughput; creating a gain matrix based on said interdependencies; and using the gain matrix to optimize a process control system of the liquefaction process.

A small to mid-scale liquefied natural gas production system and method is provided. The disclosed liquefied natural gas production system employs at least one heat exchanger, three turbine/expanders and at least three refrigerant compression stages. The expansion ratio of one turbine/expander is appreciably lower than the expansion ratio of the other turbine/expanders such that the temperature of the exhaust stream from the turbine/expander with the lower expansion ratio is above the critical point temperature of the compressed natural gas containing feed stream but colder than about −15° C. The present system and method may be configured using either a single nitrogen-based expansion refrigerant circuit or two separate refrigerant circuits wherein the turbine/expander with the lowest expansion ratio is contained within a separate refrigeration circuit from the other two turbine/expanders with the higher expansion ratios.

A method is disclosed for start-up of a system for liquefying a feed gas stream comprising natural gas. The system has a feed gas compression and expansion loop, and a refrigerant system comprising a primary cooling loop and a sub-cooling loop. The feed gas compression and expansion loop is started up. The refrigerant system is pressurized. Circulation in the primary cooling loop is started and established. Circulation in the sub-cooling loop is started and established. A flow rate of the feed gas stream and circulation rates of the primary cooling loop and the sub-cooling loop are ramped up.

A small to mid-scale liquefied natural gas production system and method is provided. The disclosed liquefied natural gas production system employs a nitrogen-based refrigerant, at least one heat exchanger, three turbine/expanders and two or more refrigerant compression stages. The expansion ratio of one turbine/expander is appreciably lower than the expansion ratio of the other turbine/expanders such that the temperature of the exhaust stream from the turbine/expander with the lower expansion ratio is above the critical point temperature of the compressed natural gas containing feed stream but colder than -15° C.

A system and method for increasing the efficiency of natural gas liquefaction processes by using a hybrid cooling system and method. More specifically, a system and method for converting a transcritical precooling refrigeration process to a subcritical process. In one embodiment, the refrigerant is cooled to sub-critical temperature using an economizer. In another embodiment, the refrigerant is cooled to a sub-critical temperature using an auxiliary heat exchanger. Optionally, the economizer or auxiliary heat exchanger can be bypassed when ambient temperatures are sufficiently low to cool the refrigerant to a sub-critical temperature. In another embodiment, the refrigerant is isentropically expanded.

A method for liquefying a feed gas stream. A refrigerant stream is cooled and expanded to produce an expanded, cooled refrigerant stream. Part or all of the expanded, cooled refrigerant stream is mixed with a make-up refrigerant stream in a separator, thereby condensing heavy hydrocarbon components from the make-up refrigerant stream and forming a gaseous expanded, cooled refrigerant stream. The gaseous expanded, cooled refrigerant stream passes through a heat exchanger zone to form a warm refrigerant stream. The feed gas stream is passed through the heat exchanger zone to cool at least part of the feed gas stream by indirect heat exchange with the expanded, cooled refrigerant stream, thereby forming a liquefied gas stream. The warm refrigerant stream is compressed to produce the compressed refrigerant stream.

A technology liquefies natural gas. The natural gas liquefaction method pre-cools treated natural gas by ethane evaporation, sub-cools liquefied gas using cooled nitrogen as a refrigerant, reduces liquefied gas pressure, separates non-liquefied gas and diverts liquefied natural gas. Before pre-cooling the natural gas is compressed, ethane is evaporated during the multi-stage pre-cooling of liquefied gas with simultaneous evaporation of ethane using cooled ethane as a refrigerant. Ethane generated by evaporation is compressed, condensed and used as a refrigerant during the cooling of liquefied gas and nitrogen, with nitrogen being compressed, cooled, expanded and fed to the natural gas sub-cooling stage. The natural gas liquefaction unit contains a natural gas liquefaction circuit, an ethane circuit and a nitrogen circuit. The natural gas liquefaction circuit includes a natural gas compressor, a cooler unit, ethane vaporizers, a closed-end subcooling heat exchanger, and a separator, connected in series.