A method of cooling a boil-off gas (BOG) stream from a liquefied gas tank comprising at least the step of heat exchanging the BOG stream with a first refrigerant in a heat exchanger, the heat exchanger having an entry port and a warmer exit port, and comprising at least the steps of: (a) passing the first refrigerant into the entry port of the heat exchanger and into a first zone of the heat exchanger to exchange heat with the BOG stream, to provide a first warmer refrigerant stream; (b) withdrawing the first warmer refrigerant stream from the heat exchanger at an intermediate exit port between the entry port and the warmer exit port; (c) admixing the first warmer refrigerant stream with an oil-containing refrigerant stream to provide a combined refrigerant stream; (d) passing the combined refrigerant stream into the heat exchanger through an entry port located in a second zone of the heat exchanger that is warmer than the first zone; (e) passing the combined refrigerant stream out of the heat exchanger through the warmer exit port. The present invention is a modification of a refrigerant cycle for BOG cooling, and LNG re-liquefaction in particular, that allows the use of a cost-efficient oil-injected screw compressor in the refrigerant system. The present invention is also able to accommodate the possibility of different flows or flow rates of the first refrigerant stream and the oil-containing refrigerant stream, such that there is reduced or no concern by the user of the process in relation to possible oil freezing and clogging of the heat exchanger caused by variation of the flow or flow rate of the oil-containing refrigerant stream.

A system for liquefying a gas includes a liquefaction heat exchanger having a feed gas inlet adapted to receive a feed gas and a liquefied gas outlet through which the liquefied gas exits after the gas is liquefied in the liquefying passage of the heat exchanger by heat exchange with a primary refrigeration passage. A mixed refrigerant compressor system is configured to provide refrigerant to the primary refrigeration passage. An expander separator is in communication with the liquefied gas outlet of the liquefaction heat exchanger, and a cold gas line is in fluid communication with the expander separator. A cold recovery heat exchanger receives cold vapor from the cold gas line and liquid refrigerant from the mixed refrigerant compressor system so that the refrigerant is cooled using the cold vapor.

A heat exchanger having a first and second mixing devices having at least one lateral channel configured in order for a first phase of the first fluid to flow from at least one first inlet; a series of longitudinal channels extending in the longitudinal direction and each configured in order for a second phase of the first fluid to flow from a second inlet to a second outlet, the longitudinal channels succeeding each other in a lateral direction orthogonal to the longitudinal direction; and at least one opening fluidly connecting the at least one lateral channel to at least one longitudinal channel such that the first and second mixing devices are configured to distribute a mixture of the first phase and the second phase via the second outlets of their respective longitudinal channels.

The present invention is a modification of a typical single mixed refrigerant (SMR) cycle for LNG re-liquefaction in particular, that allows the use of a cost-efficient oil-injected screw compressor in the mixed refrigerant system. In comparison with the typical arrangement, the present innovation allows for reduced complexity, fewer pieces of equipment, and reduced capital cost. There is shown a method of cooling a boil-off gas (BOG) stream from a liquefied gas tank using a single mixed refrigerant (SMR) comprising at least the step of heat exchanging the BOG stream with the SMR in a liquefaction heat exchanger system to provide a cooled BOG stream, wherein the SMR is provided in an SMR recirculating system comprising at least the steps of: (a) compressing the SMR using at least one oil-injected screw compressor to provide a post-compression SMR stream; (b) separating the post-compression SMR stream to provide an oil-based stream and a first SMR vapour stream; (c) passing the first SMR vapour stream into the liquefaction heat exchanger system to cool the first SMR vapour stream and provide a cooled first SMR vapour stream; (d) withdrawing the cooled first SMR vapour stream from the liquefaction heat exchanger system; (e) separating the cooled first SMR vapour stream to provide a liquid-phase SMR stream and an oil-free SMR vapour stream; (f) passing the oil-free SMR vapour stream through the liquefaction heat exchanger system to provide a condensed SMR stream; and (g) expanding the condensed SMR stream to provide an expanded lowest-temperature SMR stream to pass through the liquefaction heat exchanger system for heat exchange against the BOG stream.

A blast furnace facility includes a process for capturing and sequestering CO2 generated from the facility process, generating hydrogen from hot blast furnace gas, and using blast furnace gas as methanol feed. The CO2 rich streams from the facility are sent to sequestration of some form via a sequestration compressor, thereby reducing the overall emissions from the facility. The other products generated by the facility are used as methanol feedstock and to produce hydrogen.

A heat exchanger system includes a core-in-shell heat exchanger and a liquid/gas separator. The liquid/gas separator is configured to receive a liquid/gas mixture and to separate the gas from the liquid. The liquid/gas separator is connected to the core-in-shell heat exchanger via a first line for transmitting gas from the liquid/gas separator to a first region in the core-in-shell heat exchanger and connected to the core-in-shell heat exchanger via a second line for transmitting liquid from the liquid/gas separator to a second region of the core-in-shell heat exchanger.

One aspect of the invention relates to a hydrocarbons fluid liquefaction system, having a first heat-exchange module having a pre-cooling exchanger having a pre-cooling circuit and a plurality of pre-cooling refrigerant circuits for pre-cooling the feed stream through the circulation of an expanded first mixed-refrigerant stream, and a second heat-exchange module having a liquefaction exchanger having a liquefaction circuit and a liquefaction refrigerant circuit for liquefying the feed stream through the circulation of an expanded second mixed-refrigerant stream, wherein each heat-exchange module has thermally insulating walls and a framework that allows the module to be transported and secured, and allows the first heat-exchange module to be stacked on top of the second heat-exchange module.

A method for liquefying a feed gas stream. A compressed first refrigerant stream is cooled and expanded to produce an expanded first refrigerant stream. The feed gas stream is cooled to within a first temperature range by exchanging heat only with the expanded first refrigerant stream to form a liquefied feed gas stream and a warmed first refrigerant stream. A compressed second refrigerant stream is provided is cooled to produce a cooled second refrigerant stream. At least a portion of the cooled second refrigerant stream is further cooled by exchanging heat with the expanded first refrigerant stream, and then is expanded to form an expanded second refrigerant stream. The liquefied feed gas stream is cooled to within a second temperature range by exchanging heat with the expanded second refrigerant stream to form a sub-cooled LNG stream and a first warmed, second refrigerant stream.

Described herein are methods and systems for liquefying natural gas using an open-loop natural gas refrigeration cycle; coil wound heat exchanger units suitable for cooling one or more feed streams, such as for example one or more natural gas feed streams, via indirect heat exchange with a gaseous refrigerant; and methods and systems for removing heavy components from a natural gas prior to liquefying the natural gas using an open-loop natural gas refrigeration cycle.

Disclosed herein is a BOG reliquefaction system for LNG vessels. The BOG reliquefaction system includes a compressor compressing BOG, a heat exchanger cooling the compressed BOG by exchanging heat between the compressed BOG and BOG used as a refrigerant, and an expansion unit for expanding the BOG having been cooled by the heat exchanger, wherein the heat exchanger includes a core, in which heat exchange between a hot fluid and a cold fluid occurs, the core including a plurality of diffusion blocks, and a fluid diffusion member diffusing a fluid introduced into the core or a fluid discharged from the core.