A system for liquefying a gas includes a liquefaction heat exchanger having a feed gas inlet adapted to receive a feed gas and a liquefied gas outlet through which the liquefied gas exits after the gas is liquefied in the liquefying passage of the heat exchanger by heat exchange with a primary refrigeration passage. A mixed refrigerant compressor system is configured to provide refrigerant to the primary refrigeration passage. An expander separator is in communication with the liquefied gas outlet of the liquefaction heat exchanger, and a cold gas line is in fluid communication with the expander separator. A cold recovery heat exchanger receives cold vapor from the cold gas line and liquid refrigerant from the mixed refrigerant compressor system so that the refrigerant is cooled using the cold vapor.

A method is disclosed for start-up of a system for liquefying a feed gas stream comprising natural gas. The system has a feed gas compression and expansion loop, and a refrigerant system comprising a primary cooling loop and a sub-cooling loop. The feed gas compression and expansion loop is started up. The refrigerant system is pressurized. Circulation in the primary cooling loop is started and established. Circulation in the sub-cooling loop is started and established. A flow rate of the feed gas stream and circulation rates of the primary cooling loop and the sub-cooling loop are ramped up.

A system for removing nitrogen from a natural gas fluid feed stream includes a main heat exchanger that receives the natural gas fluid feed stream. A distillation column receives a cooled fluid stream from the main heat exchanger and features a return vapor outlet and a side vapor outlet port. The return vapor outlet provides nitrogen vapor to the main heat exchanger which is warmed therein. The side vapor outlet port provides vapor to the main heat exchanger and a reflux compressor receives and compresses the resulting fluid from the main heat exchanger. A reflux aftercooler receives and cools fluid from the reflux compressor, directs cooled fluid to the main heat exchanger and the resulting fluid is directed to a reflux separation device. The reflux separation device has a vapor outlet and a liquid outlet. The vapor outlet of the reflux separation device directs fluid to the main heat exchanger so that fluid is directed to the first reflux inlet port of the distillation column. The liquid outlet of the reflux separation device directs fluid to a second reflux inlet port of the distillation column.

A variable speed liquid LNG expander (X1) and a variable speed two-phase LNG expander (X2) in line, downstream from X1. The rotational speed of both expanders can be controlled and changed independent from each other. The speed of expander X1 and expander X2 is determined in such way that the amount of liquid LNG downstream from the PHS compared to the feed gas supply is maximized and the amount of vapor and boil-off downstream of X2 is minimized.

A method and system of controlling a temperature within a melt tray assembly of a distillation tower. The method may include determining a melt tray fluid composition of a melt tray fluid, determining a melt tray fluid temperature of the melt tray fluid, determining if the melt tray fluid temperature is within an expected melt tray fluid temperature range for the melt tray fluid composition, decreasing the melt tray fluid temperature if the melt tray fluid temperature is greater than an expected melt tray fluid temperature range upper limit, increasing the melt tray fluid temperature if the melt tray fluid temperature is less than an expected melt tray fluid temperature range lower limit, and maintaining the melt tray fluid temperature if the melt tray fluid temperature is within the expected melt tray fluid temperature range.

A method and apparatus for liquefying a natural gas feed stream and removing nitrogen therefrom to produce a nitrogen-depleted LNG product, in which a natural gas feed stream is fed into the warm end of a main heat exchanger, cooled and at least partially liquefied, withdrawn from an intermediate location of the main heat exchanger and separated to form a nitrogen-enriched natural gas vapor stream and a nitrogen-depleted natural gas liquid stream, the liquid and vapor streams being reintroduced into an intermediate location of the main heat exchanger and further cooled in parallel to form a first LNG stream and a first at least partially liquefied nitrogen-enriched natural gas stream, respectively.

A process for producing liquefied natural gas, in which natural gas feed having methane and higher hydrocarbons including benzene is cooled down to a first temperature level in a first cooling step using a first mixed coolant and then subjected to a countercurrent absorption using an absorption liquid to form a methane-enriched and benzene-depleted gas fraction, wherein a portion of the gas fraction is cooled down to a second temperature level in a second cooling step using a second mixed coolant and liquefied to give the liquefied natural gas. In the plant proposed, the first and second mixed coolants are low in propane or free of propane, and the absorption liquid is formed from a further portion of the gas fraction which is condensed above the countercurrent absorption and returned to the countercurrent absorption without pumping. The present invention likewise provides a corresponding plant.

A method and apparatus for liquefying a natural gas feed stream and removing nitrogen therefrom to produce a nitrogen-depleted LNG product, in which a natural gas feed stream is passed through main heat exchanger to produce a first LNG stream, which is separated to form a nitrogen-depleted LNG product and a recycle stream composed of nitrogen-enriched natural gas vapor, and in which the recycle stream is passed through main heat exchanger to produce a first LNG stream, separately from and in parallel with the natural gas feed stream, to produce a first at least partially liquefied nitrogen-enriched natural gas stream that is separated to provide a nitrogen-rich vapor product.

A method to pre-treat an inlet natural gas stream at gas pressure reduction stations to produce LNG removes water and carbon dioxide from a natural gas stream. The energy required for the process is provided by recovering pressure energy in the inlet gas stream. The process eliminates the conventional gas pre-heating process at pressure reductions stations employing gas combustion heaters. The process provides a method to produce LNG at natural gas pressure reduction that meets product specifications.

A system and method for cryogenic air separation arrangement having a booster loaded liquid turbine for expansion of a liquid air stream or other fluid having liquid-like densities is provided. The disclosed booster loaded liquid turbines are relatively small to provide an aerodynamic and speed match between the turbine and the coupled gas compressor. The coupled gas compressor is a supplemental booster compressor and may be a dedicated warm booster compressor or alternatively a cold booster compressor.