A system and method for improving the performance of an oxygen, nitrogen, and argon producing air separation unit configured to produce a gaseous nitrogen product stream is provided. By recycling the argon condenser boil-off vapor stream to the main air compression train, the argon recovery and oxygen recovery while maintaining the production level of a medium or high pressure gaseous nitrogen product stream. In addition, some operational cost savings in terms of lower power costs can also be realized compared to some prior art oxygen, nitrogen, and argon producing air separation units.

A process for providing an oxygen product using an air separation plant having a distillation column system, in which a cryogenic liquid is withdrawn from the distillation column system, wherein a first portion of the cryogenic liquid is subjected to a pressure-increasing evaporation by evaporating a second portion of the cryogenic liquid, and the oxygen product is provided using at least part of the first portion of the cryogenic liquid. At least part of the evaporated second portion of the cryogenic liquid, after the increase in pressure, is made available for further utilization, for the provision of the oxygen product. The present invention also relates to a corresponding air separation plant.

The invention relates to a process for low-temperature separation of air, in which an air separation plant having a first rectification column and a second rectification column is used, the first rectification column being supplied with cooled compressed air and the second rectification column being supplied with liquid from the first rectification column or liquid formed herefrom. By means of a first condenser-evaporator, head gas of the first rectification column is condensed and liquid from the second rectification column or liquid formed herefrom is evaporated, thereby producing a first evaporation product. The invention also relates to a corresponding air separation plant.

A cryogenic air separation apparatus comprises: a heat exchanger, a first rectification column, a first condenser, a second rectification column, a third rectification column, a second condenser, a high-purity oxygen rectification column, a third condenser, a nitrogen compressor, and a compressed recycled gas line L52 for introducing product nitrogen gas compressed by the first nitrogen compressor into a warm end (heat source) of an ultra-high-purity oxygen vaporizer as a compressed recycled gas.

A heat exchanger system includes a core-in-shell heat exchanger and a liquid/gas separator. The liquid/gas separator is configured to receive a liquid/gas mixture and to separate the gas from the liquid. The liquid/gas separator is connected to the core-in-shell heat exchanger via a first line for transmitting gas from the liquid/gas separator to a first region in the core-in-shell heat exchanger and connected to the core-in-shell heat exchanger via a second line for transmitting liquid from the liquid/gas separator to a second region of the core-in-shell heat exchanger.

According to the present invention, a method for cryogenic separation of air using an air separation unit comprising a rectification column is provided. Feed air is compressed, cooled and rectified in the rectification column obtaining an overhead gas, wherein a part of the overhead gas of the rectification column is condensed using fluid withdrawn from the rectification column, wherein the condensed overhead gas is used at least in part as a liquid reflux to the rectification column, wherein a first part of the fluid which is used for cooling the overhead gas of the rectification column is, after its use for cooling, compressed and reintroduced into the rectification column, and wherein a second part of the fluid which is used for cooling the overhead gas of the rectification column is, after its use for cooling, expanded and withdrawn from the air separation unit.

A process for recovering at least one fluid (e.g. argon gas and/or nitrogen gas, etc.) from a feed gas (e.g. air) can include utilization of a compression system, primary heat exchanger unit, plant processing units to separate and recover at least one desired fluid (e.g. nitrogen gas, argon gas, etc.). In some embodiments, the process can be configured so that fluid flows output from a low pressure column and/or high pressure column of the plant can provide a condensation duty or refrigeration duty that is utilized to process certain fluid flows for recovery of argon and/or nitrogen gases. Some embodiments can be configured to provide an improved recovery of argon and/or nitrogen as well as an improvement in operational efficiency by reducing an amount of power (e.g. electrical power) needed to recover the nitrogen and/or argon.

Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses multiple condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in such dual column, nitrogen producing cryogenic air separation units. The multiple condenser-reboilers preferably include an integrated condenser-reboiler arrangement comprising a heat exchanger having a set of nitrogen condensing passages, a first set and second set of boiling passages, and a phase separator.

Helium can be recovered from nitrogen-rich natural gas at high pressure with low helium loss by cryogenic distillation of the natural gas after pre-treatment of the gas to remove incompatible impurities and then recovery of natural gas liquid (NGL) from the pre-treated gas by distillation. Overall power consumption may be reduced, particularly if the feed to the helium recovery column system is at least substantially condensed by indirect heat exchange against a first portion of nitrogen-enriched bottoms liquid at first pressure, and a second portion of nitrogen-enriched bottoms liquid at a second pressure that is different from the first pressure.

Overall power consumption in a cryogenic distillation process for recovering helium from nitrogen-rich gases comprising helium may be reduced if the feed to the distillation column system is at least substantially condensed by indirect heat exchange against a first bottoms liquid at first pressure, and a second bottoms liquid at a second pressure that is different from the first pressure.