A spray material for hot and dry spray application with improved corrosion resistance, and a hot and dry spray application method with improved corrosion resistance. A hot and dry spray application method comprises pressure-feeding a mixture comprising a refractory material and a binder, toward a spraying nozzle via a pipe, and adding water to the mixture at a distal end of the spraying nozzle to apply a spray under a hot condition. The mixture contains magnesium limestone having a particle size of 0.075 mm to less than 1 mm, in an amount of 10 mass % to 50 mass %, in 100 mass % of a total amount of the refractory material and the binder. The content of magnesium limestone having a particle size of less than 0.075 mm in 100 mass % of the total amount of the refractory material and the binder is 35 mass % or less (including 0).

A method for protecting an inner wall (12) of a shaft furnace, the method comprising the steps of: providing at least one injection device (28) through the inner wall (12) of the shaft furnace, the injection device (28) being configured to inject protective material into the shaft furnace; and injecting on demand the protective material into the shaft furnace through the injection device (28), in such a manner that the protective material builds up to form a protection wall between the interior of the shaft furnace and the furnace wall (12).

An unshaped product including, as weight percentages, A) particles (a) of at least one refractory material other than a glass and a glass-ceramic, and the main constituent(s) of which are alumina and/or zirconia and/or silica and/or chromium oxide: B) 2% to 15% of particles (b) of a hot binder chosen from glass-ceramic particles, particles made of a glass, and the mixtures of these particles, a glass being a noncrystalline material exhibiting a glass transition temperature of less than 1100° C., the hot binder not being in the solid state at 1500° C., C) less than 2% of particles (c) of hydraulic cement, D) less than 7% of other constituents, the particles (a) and (b) being distributed, as weight percentages in the following way: fraction<0.5 μm: ≥1%, fraction<2 μm: ≥4%, fraction<10 μm: ≥13%, fraction<40 μm: 25%-52%.

A method for repairing a refractory lining of a metallurgical vessel in the hot state. This repair takes place using a supplying apparatus. In addition, recording of at least the worn regions and monitoring of the repair are carried out by a monitoring device. Before, during and/or after the supplying of material, at least a partial region of the areas of the refractory lining of the vessel or the gunning jet is recorded photographically with visualization of the temperature ranges. This results in an evaluation with regard to different parameters such as properties, layer thickness and/or distribution of the supplied material. It has been demonstrated that visualization of the temperature ranges of the areas to be repaired and of the refractory material during supplying of material enables different parameters to be established very accurately, and as a result, optimal coating of the wall lining can be achieved.

An unshaped product including, as weight percentages, A) particles (a) of at least one refractory material other than a glass and a glass-ceramic, and the main constituent(s) of which are alumina and/or zirconia and/or silica and/or chromium oxide: B) 2% to 15% of particles (b) of a hot binder chosen from glass-ceramic particles, particles made of a glass, and the mixtures of these particles, a glass being a noncrystalline material exhibiting a glass transition temperature of less than 1100 C., the hot binder not being in the solid state at 1500 C., C) less than 2% of particles (c) of hydraulic cement, D) less than 7% of other constituents, the combined particles (a) and (b) being distributed, as weight percentages in the following way: fraction <0.5 m: 1%, fraction <2 m: 4%, fraction <10 m: 13%, fraction <40 m: 25%-52%.

A method relates in particular to the repair of a refractory lining of a metallurgical vessel (10) in the hot state. This repair takes place here by means of an supplying apparatus (15). In addition, recording of at least the worn regions and monitoring of the repair are carried out by means of a device (20). Before, during and/or after the supplying of at least a partial region of the areas (13) of the refractory lining (12) of the vessel (10) to be repaired or the gunning jet (18) is recorded photographically here with visualisation of the temperature ranges (26, 27, 28), and this results in an evaluation with regard to different parameters such as properties, layer thickness and/or distribution of the supplied material. It has been demonstrated that by means of this visualisation of the temperature ranges of the areas to be repaired and of the refractory material during supplying different parameters can be established very accurately, and as a result optimal coating of the wall lining can be achieved.

A method for protecting an inner wall (12) of a shaft furnace, the method comprising the steps of: providing at least one injection device (28) through the inner wall (12) of the shaft furnace, the injection device (28) being configured to inject protective material into the shaft furnace; and injecting on demand the protective material into the shaft furnace through the injection device (28), in such a manner that the protective material builds up to form a protection wall between the interior of the shaft furnace and the furnace wall (12).

The invention relates to a method for repairing, in a hot state, a region of a tank in a glass furnace, referred to as the region to be repaired, by means of a repair product (P), the method involving the following steps, at a temperature greater than 300 C.: a) defining a receiving space in the region to be repaired, referred to as the region to be filled, the region to be filled (10) having a bottom (12; 12); b) coating the bottom, the coating time, from the start of the introduction of the repair product into the region to be filled to the time at which the bottom is completely covered with the repair product, lasting less than 14 minutes; c) filling the region to be filled with the repair product, the rate of increase (V) in the repair product in the region to be filled being, at any time during the filling step, greater than or equal to 3 mm/min.

A method for hot repair of a region to be repaired (301, 302, 303) inside a glass melting furnace (10), the region to be repaired being at a temperature higher than 300 C., said method comprising the following steps: a) installing an interior shuttering (32i) in a use position, so as to produce a mold around the region to be repaired; b) filling the mold with a repair product (41). The interior shuttering has components that come into contact with the repair material during the repair, referred to as shuttering elements. All the shuttering elements are made of a ceramic. The region to be repaired is located on the side wall of the tank or in the superstructure.

A method of repairing or replacing a roof of a coke oven battery in operation, said coke oven battery including a number of parallel coking chambers separated by heating walls and delimited on top by a ceiling, itself covered by a roof, the roof having for each coking chamber a number of charging holes or gas transfer holes above the coking chamber, a number of inspection holes above the separating heating walls, one or two base rings connected to one or two gas collecting mains and rail sleepers supporting rails for a coke charging car or charging gas transfer car through an ascension pipe. A kit of parts with construction modules and the use of such kit of parts in the repairing or replacing of a roof of a coke oven battery in operation and or with at least one oven empty in hot condition is also related.