A lance (10), for conducting a pyrometallurgical operation by top submerged lancing (TSL) injection, wherein the lance (10) has at least an inner pipe (12) and outer pipe (14) which are substantially concentric. The lower outlet of the inner pipe (12) is set at a level relative to the lower, outlet end of the outer pipe (14) required for pyrometallurgical operation. The lance (10) further includes a shroud (22) through which the outer pipe (14) extends and which is mounted on and extends along an upper portion of the outer pipe (14) to define with the outer pipe (14) a passageway (28) along which gas is able to be supplied for flow towards the outlet end of the outer pipe (14) for discharge exteriorly of the lance (10). The shroud (22) is longitudinally adjustable relative to the outer pipe (14) to enable substantial maintenance of, or variation in, a longitudinal spacing between the outlet ends of the shroud (22) and the outer pipe (14).

An oxygen injection system for a direct reduction process, including: a common circumferential gas injection header adapted to be coupled to an oxygen source and an enrichment natural gas source and adapted to deliver oxygen from the oxygen source and enrichment natural gas from the enrichment natural gas source to a reducing gas stream flowing through a conduit axially disposed within the common circumferential gas injection header through a plurality of circumferentially disposed ports to form a bustle gas stream; wherein the common circumferential gas injection header includes a circumferential oxygen injection header adapted to deliver the oxygen from the oxygen source to the reducing gas stream through the plurality of circumferentially disposed ports and a circumferential enrichment natural gas injection header adapted to deliver the enrichment natural gas from the enrichment natural gas source to the reducing gas stream through the plurality of circumferentially disposed ports.

A raw material supply device that supplies a raw material into a flash smelting furnace and supplies first gas and second gas into the flash smelting furnace, includes: a first gas pathway that is provided in a lance and supplies the first gas into the flash smelting furnace; a raw material pathway that is provided out of the lance and supplies the raw material into the flash smelting furnace; a second gas pathway that is provided out of the raw material pathway and supplies the second gas into the flash smelting furnace; and a blade that is provided in the first gas pathway, has an inclined face with which the first gas is collided and revolves the first gas toward a lower side of the flash smelting furnace, the inclined face being inclined with respect to a flow direction of the first gas in the first gas pathway.

The object of the present invention is to improve the efficiency when operating the melting/refining furnace of the cold iron source using a burners and a lance, or during refining, and the present invention provides a method for operating a melting/refining furnace comprising a through hole so as to penetrate a furnace wall, at least one burners provided in the through hole; and at least one lances installed in an oxidant gas supply hole provided above the through-hole for the burner, wherein an amount of oxygen introduced in the melting step is adjusted to a range calculated based on a the furnace volume.

An oxygen injection system for a direct reduction process, including: a common circumferential gas injection header adapted to be coupled to an oxygen source and an enrichment natural gas source and adapted to deliver oxygen from the oxygen source and enrichment natural gas from the enrichment natural gas source to a reducing gas stream flowing through a conduit axially disposed within the common circumferential gas injection header through a plurality of circumferentially disposed ports to form a bustle gas stream; wherein the common circumferential gas injection header includes a circumferential oxygen injection header adapted to deliver the oxygen from the oxygen source to the reducing gas stream through the plurality of circumferentially disposed ports and a circumferential enrichment natural gas injection header adapted to deliver the enrichment natural gas from the enrichment natural gas source to the reducing gas stream through the plurality of circumferentially disposed ports.

The present disclosure provides a metallurgical electric furnace, and a smelting method for the metallurgical electric furnace. The metallurgical electric furnace includes a furnace body, an oxygen lance and a coal lance, wherein the furnace body is provided with a furnace chamber; the oxygen lance is located on a side wall of the furnace chamber and is used for blowing oxygen into the slag promoting the smelting process, and the outlet of the oxygen lance is higher than the slag; and the coal lance is located on the side wall of the furnace chamber beside the oxygen lance and is used for spraying coal into the slag, and the outlet of the coal lance is higher than the slag.

A raw material supply device that supplies a raw material into a flash smelting furnace and supplies first gas and second gas into the flash smelting furnace, includes: a first gas pathway that is provided in a lance and supplies the first gas into the flash smelting furnace; a raw material pathway that is provided out of the lance and supplies the raw material into the flash smelting furnace; a second gas pathway that is provided out of the raw material pathway and supplies the second gas into the flash smelting furnace; and a blade that is provided in the first gas pathway, has an inclined face with which the first gas is collided and revolves the first gas toward a lower side of the flash smelting furnace, the inclined face being inclined with respect to a flow direction of the first gas in the first gas pathway.

A lance for top submerged lancing injection in a pyro-metallurgical operation, wherein the lance has at least two substantially concentric pipes, with an annular passage for oxygen-containing gas defined between an outermost one of the pipes and a next adjacent pipe and a further passage for fuel defined within an innermost one of the pipes; the outermost pipe has a lower part of its length, from a submergible lower outlet end of the lance, by which the outermost pipe extends beyond an outlet end of the or each other pipe to define between the outlet end of the outermost pipe and the outlet end of the or each other pipe a chamber with which the passage for oxygen-containing gas communicates; and the lance further includes a defined gas flow-modifying device that is disposed in a lower end section of the passage for oxygen-containing gas.

A cooling system for use in support of a pyro-metallurgical furnace includes a liquid heat transfer fluid blend of 10%-50% water with monoethylene glycol (MEG), diethylene glycol (DEG), or triethylene glycol (TEG), and corrosion inhibitors. When using such glycols, a minimum of 10% water prevents the heat transfer fluid from becoming too viscous for economical pumping, and a maximum of 50% water prevents BLEVE incidents inside the furnace. Such intrinsically safe cooling system circulates the liquid heat transfer fluid blend with an optimally sized pump, filtration, pressurization, and at flow velocities sufficient to avoid film boiling.