One or more embodiments of a burner panel for a metallurgical furnace is described herein. The burner panel has a body having a top surface, a bottom surface, a left surface, a right surface, and a front surface surrounding an interior burner area. A spray-cool system disposed in the interior area. A burner tube at least partially disposed in the interior burner area and extends into the front surface. The burner tube is configured to accept a burner.

A cooling plate for a metallurgical furnace including a body with a front face and an opposite rear face, the body having at least one cooling channel therein having an opening in the rear face and a coolant feed pipe is connected to the rear face of the cooling panel and is in fluid communication with the cooling channel, where in use, the front face is turned towards a furnace interior, and at least one emergency cooling tube is arranged within the cooling channel, the emergency cooling tube having a cross-section smaller than a cross-section of the cooling channel, the emergency cooling tube has an end section with connection means for connecting an emergency feed pipe thereto, and in an emergency operation, the emergency cooling tube is physically connected to an emergency feed pipe via the connection means; while, in a normal operation, the connection means of the emergency cooling tube is physically disconnected from the emergency feed pipe. The invention also concerns the use of such a cooling plate.

High heat flux furnace cooler comprise CuNi pipe coils cast inside pours of high purity (99%-Wt) copper. The depth of front copper cover over the pipe coils in the hot face to manufacture into the casting is derived from a projection of the thermal and stress conditions existing at the cooler's end-of-campaign-life. CFD and/or FEA analyses and modeling is used for a trial-and-error zeroing in of the optimum geometries to employ in the original casting of CuNi pipe coils in high purity copper casting. Individual pipe coil positions to cast inside a copper casting mold are secured with devices that will not melt, cause thermal shear stresses, or be the source of contaminations or copper defects. Pipe bonding to the casting results because the differential coefficient of expansions of the pipes' and the casting's copper alloys involved do not exceed the yield strength of the casting copper during operational thermal cycling.

A metallurgical furnace cooling plate includes a cooling plate body with front and rear faces and at least one coolant channel inside the body, which communicates with a rear opening on the rear face; and a connection pipe connected to the body so that a pipe channel of the connection pipe communicates with the coolant channel, the connection pipe adapted for carrying coolant fluid to or from the channel.

The body includes a receiving bore extending in a bore direction from the rear opening into the coolant channel, the channel being spaced in the bore direction from the rear face by a cover thickness of a cover portion and extends in the bore direction over a width. A connection pipe end portion extends into the receiving bore beyond the cover thickness and is form-fittingly received in the receiving bore along at least a portion of a width of the channel.

A gas injection system includes a tubular wall 3 capable of being thermally stressed and having a proximal extremity and a distal extremity 11, at the distal extremity, at least one extremity opening through which at least one gas is projected. A cooling is system located in the tubular wall including axial channels 12 which extend axially towards the distal extremity and in which a cooling fluid is circulated. Connecting channels 13 circumferentially join the axial channels to each other at the distal extremity of the tubular wall. The connecting channels, which circumferentially join the axial channels at the distal extremity of the tubular wall, have a rounded shape in the direction of the distal extremity.

An apparatus is disclosed for a spray-cooled roof of a tilting metallurgical furnace having a drain pump. The spray-cooled roof has a hollow metal roof section. The hollow metal roof section has an outer metal covering member, an inner metal base member spaced from and opposite the outer metal covering member, an enclosed space disposed between the outer metal covering member and the inner metal base member, and a spray-cooled system disposed in the enclosed space. An evacuation drain is fluidly coupled to the enclosed space and a pump is integrated into the spray-cooled roof and coupled to the evacuation drain.

A TSL lance has an outer shell of three substantially concentric lance pipes, at least one further lance pipe concentrically within the shell, and an annular end wall at an outlet end of the lance which joins ends of outermost and innermost lance pipes of the shell at an outlet end of the lance and is spaced from an outlet end of the intermediate lance pipe of the shell. Coolant fluid is able to be circulated through the shell, by flow to and away from the outlet end. The spacing between the end wall and the outlet end of the intermediate pipe provides a constriction to the flow of coolant fluid to increase coolant fluid flow velocity therebetween. The further lance pipe defines a central bore and is spaced from the innermost lance pipe of the shell to define an annular passage, whereby materials passing along the bore and the passage mix adjacent to the outlet end of the lance. The end wall and an adjacent minor part of the length of the shell comprise a replaceable lance tip assembly.

This present invention is a cooled panel (23) used on the walls of blast furnaces (1) and other industrial furnaces consisting of a body (25) of copper, cast iron or other metal alloy, independent internal cooling channels (24) and protection sleeves (26) attached to the panel body and the pipes (27) that link the couplings to the internal cooling channels (24). The cooled panel (23) features the amount of internal cooling channels (24) greater than the number of coupling sets (31), which are connected to the furnace water system feeding and return (35).

A gas injection system includes a tubular wall 3 capable of being thermally stressed and having a proximal extremity and a distal extremity 11, at the distal extremity, at least one extremity opening through which at least one gas is projected. A cooling is system located in the tubular wall including axial channels 12 which extend axially towards the distal extremity and in which a cooling fluid is circulated. Connecting channels 13 circumferentially join the axial channels to each other at the distal extremity of the tubular wall. The connecting channels, which circumferentially join the axial channels at the distal extremity of the tubular wall, have a rounded shape in the direction of the distal extremity.

One or more embodiments of a burner panel for a metallurgical furnace is described herein. The burner panel has a body having a top surface, a bottom surface, a left surface, a right surface, and a front surface surrounding an interior burner area. A spray-cool system disposed in the interior area. A burner tube at least partially disposed in the interior burner area and extends into the front surface. The burner tube is configured to accept a burner.