A furnace has a melting chamber with a periphery defined by a surrounding wall structure. The furnace is provided with a purge system configured to direct inert gas to flow downward in the melting chamber in the configuration of a curtain that adjoins the wall structure and reaches only partially around the periphery of the melting chamber.

A machine for cleaning regeneration chambers of furnaces, the regeneration chambers having stacks of hollow refractory elements delimiting vertical passages, which define chimneys includes a self-propelled support structure to be introduced into a compartment, below the regeneration chamber to be cleaned, which communicates with the regeneration chamber. The machine further includes at least one lance, applied to the self-propelled support structure and configured to send within the vertical passages a stream of cleaning material powder and compressed air generated by a compressor positioned outside of the regeneration chamber to be cleaned, and at least one suction mouth, applied to said support structure and configured to suck cleaning material dust and aspirable materials from the ground, which were removed during the cleaning operation. At least one video camera is mounted on the support structure and at least one monitor controls from outside, through the video camera, operation of the machine.

A machine for cleaning regeneration chambers of furnaces, the regeneration chambers having stacks of hollow refractory elements delimiting vertical passages, which define chimneys includes a self-propelled support structure to be introduced into a compartment, below the regeneration chamber to be cleaned, which communicates with the regeneration chamber. The machine further includes at least one lance, applied to the self-propelled support structure and configured to send within the vertical passages a stream of cleaning material powder and compressed air generated by a compressor positioned outside of the regeneration chamber to be cleaned, and at least one suction mouth, applied to said support structure and configured to suck cleaning material dust and aspirable materials from the ground, which were removed during the cleaning operation. At least one video camera is mounted on the support structure and at least one monitor controls from outside, through the video camera, operation of the machine.

A system, method, and apparatus for cleaning deposits in industrial furnaces. An improved fan jet nozzle for air cannon includes either a 4″ or a 6″ inner diameter circular inlet. The nozzle includes a flattening of the inlet on opposed top and bottom side walls converging towards an outlet of the nozzle. The opposed top and bottom sidewalls have convex surface protruding towards the throat of the nozzle. Lateral sidewalls converge towards the outlet of the nozzle. The lateral sidewalls have a slightly concave curvature protruding outwardly from the interior of the nozzle. The outlet may have an arcuate indentation proximal to a centerline of the lateral sidewalls. The improved performance in face area, planar are, and penetration depth permits employment of half the air cannons in an industrial furnace for cleaning while improving cleaning efficiency in the width and depth of cleaning.

Direct reduction process and plant for producing DRI comprising a reduction reactor and at least one reducing gas heater typically comprising a convective heating section and a radiant heating section for raising the reducing gas temperature to a level adequate for iron oxides reduction to metallic iron, typically above 850° C., wherein the reducing gas fed to the reduction reactor comprises a stream of reducing gas recycled from the reduction reactor and a make-up stream of coke oven gas containing carbon compounds which may form carbon deposits in the heating path of said heater, namely BTX and other complex carbon compounds. The heater is provided with means for feeding oxidizing agents, for example steam, steam and air and/or oxygen at predetermined heating tubes successively for eliminating the carbon deposits which may form inside the heating tubes of said heater without interrupting the operation of the plant. The make-up stream of cold COG can be combined with the recycled gas at a point in the gas heating path of the heater where the tubes have a skin wall temperature of at least 700° C., or when the mixture of recycled gas and COG is at a temperature above 700° C. for minimizing clogging or fouling of heating equipment.

An apparatus for removing a blockage in a solids injection lance extending into a direct smelting vessel The solids injection lance has a single inlet coupled to a section of supply line that conveys gas and solids to the solids injection lance and that is upstream and co-axial with the solids injection lance. The apparatus has a tool that extends through the supply line section and the solids injection lance to remove a blockage of solid material and an assembly for advancing the tool through the solids injection lance and the supply line section to the blockage from an upstream side of the blockage.

A blocking prevention device for a gasification melting system combusts and melts an object to be treated into a slag in a melting furnace after the object to be treated is converted into pyrolysis gas in a gasification furnace, the blocking prevention device including: a slag adhesion prevention device having a slag adhesion prevention capability for preventing adhesion of the slag at an opening part that may be blocked due to the adhesion of the slag; an imaging device that images the opening part; and a control device including a calculation unit that calculates a change rate of an opening area of the opening part using a plurality of images with different capturing times or a video, captured by the imaging device, and a prevention device control unit that changes the slag adhesion prevention capabilities of a plurality of the slag adhesion prevention devices in accordance with the change rate.

The present application discloses a method for purge clean of a low pressure furnace, comprising: step 1, providing a process chamber of the low pressure furnace in a standby state, wherein an inner wall thin film formed by a furnace deposition process is accumulated on the surface of an inner wall of the process chamber; step 2, performing temperature ramp-up or temperature ramp-down treatment on the process chamber to generate first thermal stress in the inner wall thin film, wherein thin film particles with poor adhesion in the inner wall thin film peels off; step 3, introducing a cleaning gas in a pulse manner to perform cycle purge clean on the process chamber, so as to remove the peeling thin film particles from the process chamber; and step 4, switching a state of the process chamber to the standby state after the cycle purge clean ends.

Systems, devices and methods for effluent or flux removal from a gas are disclosed. In one aspect the system includes at least one tube having a body including an interior passageway enabling fluidic flow therethrough; and a plurality of openings disposed along a length of the body in fluidic communication with the interior passageway, thereby enabling withdrawal of the gas laden with the effluent exterior to the at least one tube through the plurality of openings into the interior passageway of the at least one tube.

System, method, and apparatus for cleaning industrial furnaces and associated structures. The system improves the dynamic pressure and cleaning of conventional air cannon systems utilizing air as a pressurized gas source for discharge by the air cannon. According to the present invention, the pressurized gas source is selected to have a density greater than air at an equivalent temperature. The increased density of the pressurized gas source improves the cleaning capability of the conventional air cannon for removing stubborn deposits.