A system and method that uses a high-temperature condenser to collect magnesium produced by thermal reduction, electrolysis, or distillation. The condenser is a common heat exchanger design (shell/tube, plate/plate, etc.) and uses a heat transfer fluid to cool and condense magnesium gas, e.g., to 200-900° C. under vacuum or pressure conditions. Solid or liquid magnesium is collected in the condenser along with any by-products or impurities at a purity greater than 35 wt-% Mg. Magnesium is subsequently liberated from the condenser by raising the temperature of the system, lowering the pressure, or both, to induce a phase change in the metal, such as melting or distillation, for further purification to, e.g., >90 wt-% Mg.

The present invention relates to a method of enhancing heat transfer of metallic surfaces by (1) fabricating hierarchical micro-nanostructured surfaces using etching processes, and (2) fabricating hydrophobic and hydrophilic regions, using a printing or a coating technique, followed by etching. The said method enhances the density of condensation sites over a metallic surface and additionally facilitates the departure of condensed droplets from the surface. Such a surface also enhances the sensible heat transfer characteristics, and improves the coefficient of performance (COP) of refrigeration systems for applications like atmospheric water generators, dehumidifiers, air conditioners, etc.

A method for manufacturing a roll-bond heat exchanger has steps of: (1) A preparing step: preparing an in-process roll-bond plate that has a main plate with a bulged structure, and a degassing portion with a tube; (2) A degassing step: removing air from the bulged structure through the tube; (3) A filling step: filling refrigerant into the bulged structure; (4) A pressing step: pressing the bulged structure flat to form a pressed portion; (5) A cutting step: cutting the degassing portion to form a cut portion on the main plate; and (6) A sealing step: welding the cut portion. The main plate and the degassing portion are integrally formed as a single part and the degassing portion is able to be directly connected with the vacuum filling machine. Accordingly, processing steps and manpower for manufacturing the roll-bond heat exchanger are reduced.

A bag assembly for use with a heat exchanger includes a flexible bag having of one or more sheets of polymeric material, the bag having a first end that bounds a first compartment and an opposing second end that bounds a second compartment, a support structure being disposed between the first compartment and the second compartment so that the first compartment is separated and isolated from the second compartment. A first inlet port, a first outlet port, and a first drain port are coupled with the flexible bag so as to communicate with the first compartment. A second inlet port, a second outlet port, and a second drain port are coupled with the flexible bag so as to communicate with the second compartment.

A heat exchange apparatus, and more particularly a condenser device, is provided. The condenser includes a housing with tubes that have grooves on the outer surface thereof, baffles, and inlet and outlet manifolds for tube-side and shell-side heat transfer fluids. An outside of each of the tubes is coated with a material having a low wetting coefficient. The baffles of the condenser are formed so, and the that the distance between the baffles decreases from the shell-side heat transfer fluid inlet manifold to the shell-side heat transfer fluid outlet manifold. The inner surfaces of the tubes have protuberances thereon and are coated with a material having a high adhesion resistance coefficient.

A reversible refrigeration system including a compressor arranged to compress gaseous refrigerant, a four-way valve switchable between a heating position in which a payload is heated and a cooling position in which the payload is cooled. A payload heat exchanger is connected to the payload requiring heating or cooling, and a dump heat exchanger, two one-way valves, and two controllable expansion valves as well, wherein the one-way valves each are connected parallel to a corresponding expansion valve, wherein switching of the four-way valve between the heating position and the cooling position controls a flow of pressurized refrigerant to either of the payload heat exchanger or the dump heat exchanger and wherein the heat exchanger which receives the flow of pressurized refrigerant functions as a condenser and the other heat exchanger functions as an evaporator.

Heat exchangers (also referred to as exchangers herein) are provided that fit within a bottom sump of a distillation column. These heat exchangers may be at least partially submerged in the bottoms fluid of the distillation column so that the exterior surface of the heat exchanger can contribute to the total area of the heat exchanger. The internal configuration of the exchanger allows for annular coaxial flow of the hot fluid (condensing vapor stream) and eliminates the need for top and bottom channel heads.

A bag assembly for use with a heat exchanger includes a flexible bag having of one or more sheets of polymeric material, the bag having a first end that bounds a first compartment and an opposing second end that bounds a second compartment, a support structure being disposed between the first compartment and the second compartment so that the first compartment is separated and isolated from the second compartment. A first inlet port, a first outlet port, and a first drain port are coupled with the flexible bag so as to communicate with the first compartment. A second inlet port, a second outlet port, and a second drain port are coupled with the flexible bag so as to communicate with the second compartment.

An air-over evaporative heat exchanger with multi-lobed or “peanut” shaped tubes replacing conventional round or elliptical tubes. The tubes have a narrow horizontal cross section and tall vertical cross section to allow the multiplication of surface area in the same coil volume while maintaining or increasing the open-air passage area. This configuration allows the coil to have an overall external heat transfer coefficient much higher than a conventional coil, while the tube shape allows the use of thinner material, reducing the weight and cost of the heat exchanger.

An insert for a condensing heat exchanger, having: a body extending aft from a forward end to an aft end, and defining: a body exterior surface; a forward segment that extends aft from the forward end of the insert to a first axial location between the forward and aft ends of the insert, along the forward segment the body exterior surface is without openings; a middle segment that extends aft from the first axial location to a second axial location, along the middle segment the body exterior surface is cylindrical; and an aft segment that extends aft from the second axial location to the aft end of the insert, along the aft segment the body exterior surface of the body is cylindrical and defines axially extending grooves, and the grooves are spaced apart from each other and extend forward from the aft end of the insert to the middle segment.