A tube sheet assembly for a heat exchanger is disclosed. The tube sheet assembly includes a plastic sheet having multiple tube-retention holes defined therein and a metal plate having multiple holes defined therein, each hole being substantially coaxial with a corresponding tube-retention hole of the plastic sheet. The metal plate is connected to the plastic sheet. The metal plate can be fabricated of, for example, steel or other metals. The plastic sheet can be fabricated of, for example, nylon, ultra-high-molecular-weight polyethylene, or polytetrafluoroethylene. Tubes can be disposed in the tube-retention holes of the plastic sheet and the holes of the metal plate. In an example, the tube-retention holes of the plastic sheet have a smaller diameter than the holes of the metal plate and the tubes contact the plastic sheet without contacting the metal plate.

A header (10) for a heat exchanger, in particular for a charge air cooler, comprising an opening plane (12) with plurality of openings (14) for attachment of tubes, a collar (13) encircling the perimeter of the opening plane (12) and protruding at least partially above the opening plane (12), wherein the header (10) further comprises guiding protrusions (11a, 11b) located along inner perimeter of the collar (13) adjacent to said openings (14) and configured to guide the tubes into the openings (14) upon insertion, wherein the openings (14) have substantially rectangular shape with longer sides (14a) and shorter sides (14b) and are arranged in series along their longer sides (14a), wherein a first group of guiding protrusions (11a) is located adjacent the longer sides (14a) of the openings (14), while a second group of guiding protrusions (11b) is located adjacent the shorter sides (14b) of the openings (14).

Systems and method for providing a micro-channel array are provided. In some embodiments, a micro-channel array includes a plurality of micro-channels having a first end and a second end; where at least one of the first end and the second end allows fluid connectivity between the plurality of micro-channels. In some embodiments, the micro-channel array includes external manifolding for fluid connectivity between the plurality of micro-channels. In some embodiments, the micro-channel array includes internal manifolding for fluid connectivity between the plurality of micro-channels. This may solve one of the largest causes of low yields and poor performance consistency in the production process while at the same time simplifying production and reducing production costs.

The present disclosure provides a micro-channel heat exchanger including two collecting pipes, and a plurality of flat pipes and two side plates that are arranged between the two collecting pipes, wherein the two side plates are located on two outer sides of the flat pipes and are defined as a first side plate and a second side plate respectively; fins are respectively arranged between the first side plate and the adjacent flat pipe and between the second side plate and the adjacent flat pipe; and the outer side of the first side plate and/or the second side plate is provided with a blocking part at a position close to the collecting pipe, and the blocking part can prevent composite material on the collecting pipe from flowing to a middle part of the first side plate and/or the second side plate.

A transfer tube for a thermal transfer device can include at least one wall having an inner surface and an outer surface, where the inner surface forms a cavity, where the at least one wall further has a first end and a second end. The first end can be configured to couple to a terminus of a heat exchanger of the thermal transfer device. The second end can be configured to couple to a collector box of the thermal transfer device. At least a portion of the at least one wall can be disposed in a vestibule of the thermal transfer device. The cavity can be configured to simultaneously receive a first fluid that flows from the first end to the second end and a second fluid that flows from the second end to the first end.

A transfer tube for a thermal transfer device can include at least one wall having an inner surface and an outer surface, where the inner surface forms a cavity, where the at least one wall further has a first end and a second end. The first end can be configured to couple to a terminus of a heat exchanger of the thermal transfer device. The second end can be configured to couple to a collector box of the thermal transfer device. At least a portion of the at least one wall can be disposed in a vestibule of the thermal transfer device. The cavity can be configured to simultaneously receive a first fluid that flows from the first end to the second end and a second fluid that flows from the second end to the first end.

A connector assembly may include a plate to be attached to a server chassis of an electronic rack; a connection module; and a moveable alignment module having a guiding structure and configured to be coupled to the plate via the connection module. The moveable alignment module may house one or more fluid blind mate connectors that fluidly connect to one or more cold plates that are thermally coupled to one or more electronic server components of the server chassis. The connection module may enable the moveable alignment module to be moveable when the guiding structure engages a distribution manifold of the electronic rack to align and couple the one or more fluid blind mate connectors to either at least one of a supply line connector or a return line connector of the distribution manifold, thereby enabling fluid communication between the server chassis and the distribution manifold.

A connector assembly may include a plate to be attached to a server chassis of an electronic rack; a connection module; and a moveable alignment module having a guiding structure and configured to be coupled to the plate via the connection module. The moveable alignment module may house one or more fluid blind mate connectors that fluidly connect to one or more cold plates that are thermally coupled to one or more electronic server components of the server chassis. The connection module may enable the moveable alignment module to be moveable when the guiding structure engages a distribution manifold of the electronic rack to align and couple the one or more fluid blind mate connectors to either at least one of a supply line connector or a return line connector of the distribution manifold, thereby enabling fluid communication between the server chassis and the distribution manifold.

The present invention relates to a heat exchanger (1) comprising at least, one fluid F passage tube (7) and at least one manifold (5) provided with a cover (11) closing, after assembly, a longitudinal opening (10) of a collector plate (9) cooperating with said cover (11) to form the manifold, said tube (7) being designed to form a connecting element for the exchanger and comprising an end partially crimped between said cover (11) and said collector plate (9) at a passage orifice (17) for said fluid F in the manifold.

A refrigerant pipe attachment structure is provided, in which it can be ensured that a refrigerant pipe is held and thermal resistance between the refrigerant pipe and a heat transfer member can be sufficiently reduced. A heat transfer member formed with an elongated groove into which a refrigerant pipe is fitted and thermally contacting a cooling target is provided. An elastic member formed in an elongated plate shape extending along an extension direction of the refrigerant pipe and including a pipe-facing part facing the refrigerant pipe is provided. A pressing mechanism configured to press the elastic member toward the heat transfer member is provided.