A system and method for cleaning of heat exchanger tubes including an assembly, an indexer, and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

By accurately predicting industrial aging processes (IAP), such as the slow deactivation of a catalyst in a chemical plant, it is possible to schedule maintenance events further in advance, thereby ensuring a cost-efficient and reliable operation of the plant. So far, these degradation processes were usually described by mechanistic models or simple empirical prediction models. In order to accurately predict IAP, data-driven models are proposed, comparing some traditional stateless models (linear and kernel ridge regression, as well as feed-forward neural networks) to more complex stateful recurrent neural networks (echo state networks and long short-term memory networks). Additionally, variations of the stateful models are discussed. In particular, stateful models using mechanistical pre-knowledge about the degradation dynamics (hybrid models). Stateful models and their variations may be more suitable for generating near perfect predictions when they are trained on a large enough dataset, while hybrid models may be more suitable for generalizing better given smaller datasets with changing conditions.

A heat exchange system includes a shell having an interior with an inlet and an outlet wherein a first fluid circuit is defined from the inlet, through a heat exchange volume within the interior of the shell, to the outlet. A tubesheet is mounted within the shell dividing between the heat exchange volume and a plenum of a second fluid circuit within the interior of the shell. A set of tubes extends through the heat exchange volume, a respective interior passage of each tube being in fluid communication with the plenum through a respective opening though the tubesheet. The second fluid circuit includes the plenum and interior passages of the tubes. A spray nozzle is mounted in the plenum of the second fluid circuit with a spray outlet directed toward the tubesheet for cleaning the tubesheet with a submerged impingement jet issued from the spray nozzle.

A data plate assembly for installation with a plate heat exchanger. The data plate assembly includes a monitoring device assembled with a spacer plate. The spacer plate includes inlet and/or outlet holes, and a port that extends from an outer edge of the spacer plate to one of the inlet and/or outlet holes. The port retains the monitoring device therein such that the monitoring device extends into the inlet and/or outlet holes to monitor characteristics of the process and cooling fluids flowing through the holes and the plate heat exchanger. As the performance of the plate heat exchanger degrades, the characteristics accumulated over a period of time may provide an indication that the performance of the plate heat exchanger is degrading and/or the rate in which the performance of the plate heat exchanger degrades.

A method of cleaning an HVAC coil unit located above a drain basin. One step of the method involves providing a supply and collection assembly having a reservoir containing liquid cleaning solution, a pump operative to output the liquid cleaning solution through a supply outlet, and a vacuum source operative to draw in used liquid cleaning solution through a collection inlet. According to another step, a nozzle device in fluid communication with the supply outlet is also provided, the nozzle device having a delivery face. A further step involves providing a fluid return tool in fluid communication with the collection inlet, and positioning the fluid return tool in the drain basin. According to a further step, the delivery face of the nozzle device is moved across a surface of the HVAC coil unit to deliver the cleaning solution into areas between fins thereof.

A process for augmenting energy in a dryer used in processing is disclosed. The process includes providing a source of syrup having concentrated solids. They syrup is then directed through a syrup line to a recirculation pump where it is recirculated to a heat exchanger having a source of heat delivered thereto. The syrup is heated to a temperature above a flash point of the syrup. The heated syrup is delivered to a flash tank and water vapor is flashed off and then directed through a vent and into a dryer. Cooled syrup remaining in the flash tank is delivered through a cooled liquid line to the syrup line to repeat the process. The delivery of water vapor to the dryer results in an additional source of energy being transferred to the dryer.

An adiabatic cooling system includes a condenser coil and one or more adiabatic pads positioned such that intake air for the adiabatic cooling system passes through the pads prior to contacting the condenser coil. The adiabatic cooling system includes a vibration device attached to each adiabatic pad. A controller is communicatively coupled to the vibration device for each of the adiabatic pads. The controller determines that cleaning of the adiabatic pads is needed. In response to detecting cleaning is needed, the controller causes the vibration device attached to each adiabatic pad to vibrate, thereby causing debris in the one or more adiabatic pads to become loosened and/or removed from the adiabatic pads.

A direct contact steam injection heater that includes a stem plug that is rotatable over 360°. The stem plug is connected to an actuator that is operable to rotate the stem plug over 360° of rotation during both the heating function of the steam injection heater and during a clean-in-place process. The stem plug includes a regulating head having a pair of sealing inserts formed on each of a pair of sealing faces. The sealing inserts are biased outward into contact with an inner surface that includes the steam injection nozzles. As the regulating head rotates between a closed position and an open position, the nozzles are exposed to allow steam to flow into the product being heated. The regulating head further includes a pair of foils. During the clean-in-place operation, the foils create a turbulent flow of cleaning liquid within the steam chamber.

A system and an apparatus for positioning a plurality of flexible cleaning lances through tubes penetrating a tube sheet of a heat exchanger tube sheet, includes a smart lance tractor drive, a controller, and a tumble box connected to the controller operable to generate and/or distribute electrical power to the AC induction sensor from an air pressure source, supply electrical power to the controller and distribute pneumatic power to pneumatic motors for positioning the tractor drive on the positioner frame. The smart tractor drive includes sensors for detection of mismatch between expected and actual lance positions, sense lance insertion distance and lance removal and provide automated drive reversal operation to remove blockages within tubes being cleaned.

A heatsink comprising a heat exchange device having a plurality of heat exchange elements each having a surface boundary with respect to a heat transfer fluid, having successive elements or regions having varying size scales. According to one embodiment, an accumulation of dust or particles on a surface of the heatsink is reduced by a removal mechanism. The mechanism can be thermal pyrolysis, vibration, blowing, etc. In the case of vibration, adverse effects on the system to be cooled may be minimized by an active or passive vibration suppression system.