A composite ballistic resistant article includes one or more layers of synthetic aromatic polyamide polymer based fabric, one or more graphene layers, one or more polyethylene layers, and the titanium plate formed a single multi-curve ballistic article bound together by a graphene infused resin.

An armor assembly configured to be mounted to a vehicle to protect it from an expected explosion. The armor assembly comprises at least two layers, each contacting an adjacent one of said layers. One of said layers is a perforated layer and another one is a covering layer. The perforated layer is made of a material of a first density, and having a first surface configured to face towards the vehicle when the armor assembly is mounted thereto, and a second surface opposite thereto. The perforated layer is formed with a plurality of holes each having an opening at least at said second surface. The covering layer is made of a material of a second density which is greater than the first density and is configured to be permanently bent by said explosion into the openings, at opening covering portions of the covering layer, to such a depth as to restrict sliding movement at least between the two layers.

There is provided an anti-ballistic aerospace structure, said structure comprising a strike layer defining an outwardly facing surface and an opposing capture layer defining an inwardly facing surface and an intermediate structural layer arranged between the strike layer and capture layer, wherein the intermediate structural layer is spaced relative to the strike layer to define a space between the intermediate structural layer and the strike layer, said space comprising one or more reinforcement elements, and wherein the strike layer is formed of a fiber reinforced plastic laminate comprising at least one metallic layer.

Systems and techniques to provide a flexible, lightweight material that is also effective at protecting a body from ballistic threats are described. An example composite material described herein is fiber-based, and it includes one or more first regions where the fiber composite material is consolidated, and one or more second regions where the fiber composite material is unconsolidated. Example methods of manufacturing the composite material disclosed herein include using a specialized tool with a heated platen press or an autoclave. The tool may include one or more protrusions and/or cavities that contact a precursor composite material to transform the precursor material into a partially consolidated fiber composite material, which is suitable for use as body armor, among other potential applications for the manufactured composite material.

A method of processing ultra high hardness steel is provided to increase its usefulness in armor applications. The method involves slowly cooling the ultra high hardness steel to a cryogenic temperature, slowly returning the steel to an ambient temperature, slowly heating the steel, and again slowly returning it to an ambient temperature.

An armor plate is provided having a lamination of an embedded reinforcement basalt fiber mesh within a laminated cast metal alloy; and at least two layers of an aramid fiber. A process to make the armor plate can include suspending a basalt weave within a mold; heating aluminum 6061 or 7075 alloy to a molten state; pouring the molten aluminum into the mold; cooling the resultant matrixed aluminum to ambient temperature; and laminating at least two layers of ballistic fiber to the matrixed aluminum.

Garments made from a composite, protective fabric are disclosed. The composite fabric has textile layers placed in proximity to metallic mesh layers of woven stainless steel mesh. The metal mesh layers formed from any metal which forms suitable fibers. The textile layers are fabric formed with well-known fabric fibers selected from those including para-aramid fibers, meta-aramid fibers, ultra-high molecular weight polyethylene fibers, polyethylene terephthalate fibers, cellulose fibers, polyamide fibers, a mixture of para-aramid fibers and meta-aramid fibers, and a mixture of para-aramid fibers and carbon fibers. Forming the non-metal textile layers is by any suitable method for interlacing yarns including weaving, knitting, crocheting, knotting, or felting, or combinations thereof. The garments made using the fabric include gloves, bullet proof vests and chain-saw resistant trousers.

An armor plate and method of making an armor plate is provided having the steps of: suspending a carbon fiber weave within a mold; heating aluminum 6061 or 7075 alloy to a molten state; pouring the molten aluminum into the mold having ceramic particulates in the range of 1 to 60 percent by volume of the molten aluminum and in the range of 3-44 microns in diameter; cooling the resultant matrixed aluminum to ambient temperature; and laminating at least two layers of ballistic fiber to the matrixed aluminum.

High tenacity, high elongation multi-filament polymeric tapes as well as ballistic resistant fabrics, composites and articles made therefrom. The tapes are fabricated from multi-filament fibers/yarns that are twisted together, bonded together, compressed and flattened.

A reinforced armor (200) and a process for reinforcing an armor by composite layering are provided. The reinforced armor (200) includes a core structure having a strike face and a back face, a first composite fiber laminate (220) having a plurality of composite fiber plies, bonded to the strike face of the core structure, and a second composite fiber laminate (225) having a plurality of composite fiber plies, bonded to the back face of the core structure. The process for reinforcing the armor includes creating the first and second composite fiber laminates from a plurality of plies of fibrous material impregnated with a resin matrix, and bonding the first and second composite fiber laminate to both the strike face and the back face. Advantageously, the reinforced armor (200) is capable of providing protection against hazards while having a light weight compared with a rigid armor such as steel or ceramic.