Systems and methods for optimizing factory scheduling, layout or both which represent active factory elements (human and machine) as computational objects and simulate factory operation to optimize a solution. This enables the efficient assembly of customized products, accommodates variable demand, and mitigates unplanned events (floor blockages, machines/IMRs/workcell/workers downtime, variable quantity, location, and destination of supply parts).

An embodiment method of operating a cell-based mobility production system for producing various types of mobilities includes assigning works required in each cell of a plurality of cells connected in series or in parallel that vehicle bodies need to go through based on the type of the mobility to be produced, determining a feeding order of the vehicle bodies based on the assigned works, and reassigning the works required in each cell that the vehicle bodies to be fed need to go through based on the determined feeding order, wherein each of assigning the works, determining the feeding order, and reassigning the works is performed by a processor.

Systems and methods for optimizing factory scheduling, layout or both which represent active factory elements (human and machine) as computational objects and simulate factory operation to optimize a solution. This enables the efficient assembly of customized products, accommodates variable demand, and mitigates unplanned events (floor blockages, machines/IMRs/workcell/workers downtime, variable quantity, location, and destination of supply parts).

Systems and methods for optimizing factory scheduling, layout or both which represent active factory elements (human and machine) as computational objects and simulate factory operation to optimize a solution. This enables the efficient assembly of customized products, accommodates variable demand, and mitigates unplanned events (floor blockages, machines/IMRs/workcell/workers downtime, variable quantity, location, and destination of supply parts).

A control device, a system and methods for optimizing and providing movement profiles, wherein the movement profiles serve for determining the movement of tools of a press and the movement of a receiving element for a workpiece of a transfer system, where transfer movement profiles are synchronized with one another via press movement profiles, the synchronization of the transfer movement profiles particularly occurs by chronologically shifting synchronization points via boundary conditions such that an offset of the press movement profiles can be determined via the synchronization, so that the workpiece can be processed as quickly as possible through the system.

A method and an apparatus for optimizing a target working line are disclosed. The target working line includes at least one robot manipulator, at least one conveyor and at least one item on the conveyor to be displaced by the robot manipulator. The method includes: obtaining an evaluation model for the target working line, the evaluation model yielding an overall success rate of moving the item from one conveyor to another conveyor based on at least one measuring parameter, the measuring parameter being a physical attribute of the target working line; yielding the overall success rate for the target working line as a function of a value for the measuring parameter for the target working line; and in case that the yielded overall success rate is lower than a predetermined threshold rate, updating a value for a configuring parameter based on the overall success rate, the configuring parameter corresponding to the measuring parameter, and the configuring parameter being states of the working line. The optimization of the evaluation model does not require an implementation of an on-site process or an involvement of an experienced engineer or worker. Instead, simulation software can be used to obtain customized parameters used for the target working line, resulting in an increased success rate within a short period of time.

A method and an apparatus for optimizing a target working line are disclosed. The target working line includes at least one robot manipulator, at least one conveyor and at least one item on the conveyor to be displaced by the robot manipulator. The method includes: obtaining an evaluation model for the target working line, the evaluation model yielding an overall success rate of moving the item from one conveyor to another conveyor based on at least one measuring parameter, the measuring parameter being a physical attribute of the target working line; yielding the overall success rate for the target working line as a function of a value for the measuring parameter for the target working line; and in case that the yielded overall success rate is lower than a predetermined threshold rate, updating a value for a configuring parameter based on the overall success rate, the configuring parameter corresponding to the measuring parameter, and the configuring parameter being states of the working line. The optimization of the evaluation model does not require an implementation of an on-site process or an involvement of an experienced engineer or worker. Instead, simulation software can be used to obtain customized parameters used for the target working line, resulting in an increased success rate within a short period of time.

A control device, a system and methods for optimizing and providing movement profiles, wherein the movement profiles serve for determining the movement of tools of a press and the movement of a receiving element for a workpiece of a transfer system, where transfer movement profiles are synchronized with one another via press movement profiles, the synchronization of the transfer movement profiles particularly occurs by chronologically shifting synchronization points via boundary conditions such that an offset of the press movement profiles can be determined via the synchronization, so that the workpiece can be processed as quickly as possible through the system.

A method for controlling a production process is disclosed. The method comprises performing a simulation of a production process of a plurality of machines of a production line for a plurality of configurations of a speed management component, comprising, for each configuration, determining, by a simulation component, a plurality of statuses of the plurality of machines of the production line based on one or more events altering an operation state of the production line and based on speed set points for the plurality of machines, calculating, by a digital twin speed management component, at least one new speed set point for at least one machine of the plurality of machines of the production line, based on the determined plurality of statuses and the respective configuration used for the digital twin speed management component, and analysing performance of the production line based on speed set points for the plurality of machines, including the calculated at least one new speed set point for at least one machine of the plurality of machines, and, based on the analysis, deploying a configuration of the plurality of configurations of the speed management component for controlling the plurality of machines of the production line.