An improved retention and alignment system for nuclear fuel rods includes an upper nozzle plate and a lower nozzle plate, nuclear fuel rods, each having an upper end and a lower end and extending axially between the upper and lower nozzle plates, a first precision magnet incorporated onto the lower end of the fuel rod, and a plurality of second precision magnets incorporated onto the lower nozzle plate in positions confronting the first precision magnets on the fuel rods. Each first precision magnet has at least one of a magnetic north or south polarity and the second precision magnet has at least one of a magnetic south or north polarity opposite the polarity of the confronting first precision magnet to effect magnetic attraction between the confronting first and second precision magnets. Grids between the upper and lower nozzle plates form cells through which the fuel rods pass. Precision magnets of the same polarity may be positioned laterally along the fuel rods and grid walls in positions confronting each other to repel the fuel rods from the grid walls to maintain fuel rod alignment and prevent contact between the fuel rods and the grids.

An improved retention and alignment system for nuclear fuel rods includes an upper nozzle plate and a lower nozzle plate, nuclear fuel rods, each having an upper end and a lower end and extending axially between the upper and lower nozzle plates, a first precision magnet incorporated onto the lower end of the fuel rod, and a plurality of second precision magnets incorporated onto the lower nozzle plate in positions confronting the first precision magnets on the fuel rods. Each first precision magnet has at least one of a magnetic north or south polarity and the second precision magnet has at least one of a magnetic south or north polarity opposite the polarity of the confronting first precision magnet to effect magnetic attraction between the confronting first and second precision magnets. Grids between the upper and lower nozzle plates form cells through which the fuel rods pass. Precision magnets of the same polarity may be positioned laterally along the fuel rods and grid walls in positions confronting each other to repel the fuel rods from the grid walls to maintain fuel rod alignment and prevent contact between the fuel rods and the grids.

A tube grid cell (2) for a fuel bundle (8) of a nuclear reactor. The tube grid cell (2) having the length (L), comprises a cell housing (10) which has, along the longitudinal axis A, a lower section (16), an upper section (18) and a middle section (20). The middle section (20) is provided with two pairs of support members (22) and a resilient member (24) configured to generate a resilient force in an inward radial direction, the resilient member is arranged at essentially equal distance from the support members (22), and positioned approximately (120) degrees apart from the support members seen along axis A. The upper section (18) and the lower section (16) have respectively a length L1 and L2 along axis A that is larger than 0.1 L and smaller than 0.3 L, and is provided with a solid housing wall, having an even thickness and no openings, indentations or protrusions.

A tube grid cell (2) for a fuel bundle (8) of a nuclear reactor. The tube grid cell (2) having the length (L), comprises a cell housing (10) which has, along the longitudinal axis A, a lower section (16), an upper section (18) and a middle section (20). The middle section (20) is provided with two pairs of support members (22) and a resilient member (24) configured to generate a resilient force in an inward radial direction, the resilient member is arranged at essentially equal distance from the support members (22), and positioned approximately (120) degrees apart from the support members seen along axis A. The upper section (18) and the lower section (16) have respectively a length L1 and L2 along axis A that is larger than 0.1 L and smaller than 0.3 L, and is provided with a solid housing wall, having an even thickness and no openings, indentations or protrusions.

An improved retention and alignment system for nuclear fuel rods includes an upper nozzle plate and a lower nozzle plate, nuclear fuel rods, each having an upper end and a lower end and extending axially between the upper and lower nozzle plates, a first precision magnet incorporated onto the lower end of the fuel rod, and a plurality of second precision magnets incorporated onto the lower nozzle plate in positions confronting the first precision magnets on the fuel rods. Each first precision magnet has at least one of a magnetic north or south polarity and the second precision magnet has at least one of a magnetic south or north polarity opposite the polarity of the confronting first precision magnet to effect magnetic attraction between the confronting first and second precision magnets. Grids between the upper and lower nozzle plates form cells through which the fuel rods pass. Precision magnets of the same polarity may be positioned laterally along the fuel rods and grid walls in positions confronting each other to repel the fuel rods from the grid walls to maintain fuel rod alignment and prevent contact between the fuel rods and the grids.

An improved retention and alignment system for nuclear fuel rods includes an upper nozzle plate and a lower nozzle plate, nuclear fuel rods, each having an upper end and a lower end and extending axially between the upper and lower nozzle plates, a first precision magnet incorporated onto the lower end of the fuel rod, and a plurality of second precision magnets incorporated onto the lower nozzle plate in positions confronting the first precision magnets on the fuel rods. Each first precision magnet has at least one of a magnetic north or south polarity and the second precision magnet has at least one of a magnetic south or north polarity opposite the polarity of the confronting first precision magnet to effect magnetic attraction between the confronting first and second precision magnets. Grids between the upper and lower nozzle plates form cells through which the fuel rods pass. Precision magnets of the same polarity may be positioned laterally along the fuel rods and grid walls in positions confronting each other to repel the fuel rods from the grid walls to maintain fuel rod alignment and prevent contact between the fuel rods and the grids.

Proposed is a spacer grid of a nuclear fuel assembly that may be manufactured using 3D printing with a high degree of design freedom, excluding sheet metal processing and welding processing. The spacer grid of the nuclear fuel assembly has hollow grid cells (110) having inner walls (111) arranged in a square lattice structure and connected to each other by being circumscribed, each of the grid cells including: a plurality of elastic support portions (112) protrudingly provided by being curved inwardly from the inner walls (111) and elastically supporting a fuel rod (10) in a state in which at least three elastic support portions are disposed at equal angles; and a plurality of inner mixing vanes (113) protrudingly provided while each upper tip portion thereof spirally turns along an associated one of the inner walls above the elastic support portions (112).

Proposed is a spacer grid of a nuclear fuel assembly that may be manufactured using 3D printing with a high degree of design freedom, excluding sheet metal processing and welding processing. The spacer grid of the nuclear fuel assembly has hollow grid cells (110) having inner walls (111) arranged in a square lattice structure and connected to each other by being circumscribed, each of the grid cells including: a plurality of elastic support portions (112) protrudingly provided by being curved inwardly from the inner walls (111) and elastically supporting a fuel rod (10) in a state in which at least three elastic support portions are disposed at equal angles; and a plurality of inner mixing vanes (113) protrudingly provided while each upper tip portion thereof spirally turns along an associated one of the inner walls above the elastic support portions (112).

A method comprises inserting the fuel rod (4) through the spacer grids (14) aligned along an assembling axis (A) with passing the fuel rod (4) through a lubrication chamber (30) aligned with the spacer grids (14) such that the lubrication chamber (30) is passed through by the fuel rod (4) before the insertion of the fuel rod (4) through one of the spacer grids (14), and circulating a lubrication fluid containing a gas and a lubricant in gaseous phase and/or mist form in the lubrication chamber (30). The lubrication fluid is injected in the lubrication chamber (30) at a temperature strictly higher than ambient temperature, such that lubricant deposits or condensates in liquid phase with forming a lubricant film on an external surface of the fuel rod (4) that is being inserted through said one of the spacer grids (14).

A method comprises inserting the fuel rod (4) through the spacer grids (14) aligned along an assembling axis (A) with passing the fuel rod (4) through a lubrication chamber (30) aligned with the spacer grids (14) such that the lubrication chamber (30) is passed through by the fuel rod (4) before the insertion of the fuel rod (4) through one of the spacer grids (14), and circulating a lubrication fluid containing a gas and a lubricant in gaseous phase and/or mist form in the lubrication chamber (30). The lubrication fluid is injected in the lubrication chamber (30) at a temperature strictly higher than ambient temperature, such that lubricant deposits or condensates in liquid phase with forming a lubricant film on an external surface of the fuel rod (4) that is being inserted through said one of the spacer grids (14).