Patent classifications
H01B13/0285
Stranded conductor and method for manufacturing stranded conductor
According to embodiments of the present invention, a stranded conductor is formed in which the occurrence of defects, such as strand unevenness of filaments and outward protrusion of filaments, is inhibited. According to embodiments of the present invention, a stranded conductor (1a) includes soft filaments (2a) stranded together. The soft filaments (2a) include a soft filament made of an aluminum material, disposed along a center (101), and include six soft filaments, twelve soft filaments, and eighteen soft filaments made of an aluminum material, disposed around and concentrically with the center. The filaments are softened filaments that are softened. A lay length (Pa) is from 6.2 times to 15.7 times a conductor diameter of the stranded conductor.
SYSTEM AND METHOD FOR FORMING WIRE AND CABLE
A system and method for manufacturing wire and cable products with a polymer cable component is provided. The systems and methods include increasing the hardness of a polymer cable component in order to reduce compression and deformation of the cable components during manufacturing. In some instances, the hardness is temporarily increased prior to or during the process of creating twisted pair or during the cabling process.
SYSTEM AND METHOD FOR FORMING WIRE AND CABLE
A system and method for manufacturing wire and cable products with a polymer cable component is provided. The systems and methods include increasing the hardness of a polymer cable component in order to reduce compression and deformation of the cable components during manufacturing. In some instances, the hardness is temporarily increased prior to or during the process of creating twisted pair or during the cabling process.
COMPRESSED STRANDED CONDUCTOR, METHOD OF MANUFACTURING COMPRESSED STRANDED CONDUCTOR, INSULATED ELECTRIC WIRE, AND WIRE HARNESS
A compressed stranded conductor includes a central stranded wire having a plurality of conductive strands which are twisted together and an outer circumferential stranded wire having a plurality of conductive strands which are twisted together at an outer circumference of the central stranded wire. A composite stranded wire configured by the central stranded wire and the outer circumferential stranded wire is compressed, and an occupancy ratio of the composite stranded wire is 90.2% or more and 91.0% or less.
Covered electric wire, terminal-fitted electric wire, copper alloy wire, and copper alloy stranded wire
A covered electric wire comprises an insulating coating layer on the outer side of a conductor. The conductor comprises a copper alloy consisting of: not less than 0.05% by mass and not more than 2.0% by mass of Fe; not less than 0.02% by mass and not more than 1.0% by mass of Ti; not less than 0% by mass and not more than 0.6% by mass of Mg; and the balance being Cu and impurities. The covered electric wire is a stranded wire comprising a plurality of copper alloy wires stranded together. The plurality of copper alloy wires each have a work hardening coefficient of not less than 0.1 and a wire diameter of not more than 0.5 mm.
WIRE CONDUCTOR, INSULATED WIRE, AND WIRING HARNESS, AND METHOD FOR MANUFACTURING WIRE CONDUCTOR
A wire conductor has a plurality of elemental wires made of aluminum or an aluminum alloy, which are stranded with each other and arranged, in cross-section intersecting an axial direction of the wire conductor, in which one or a plurality of virtual elemental wires are removed from an outer peripheral portion of a virtual cross-section represented by a maximum number of virtual elemental wires accommodated in a circumscribing figure approximated by a regular hexagon, the virtual elemental wires having a same diameter as the elemental wires. The wire conductor includes a plurality of slave strands, each being a strand of the plurality of elemental wires, a maximum diameter cross-sectional area ratio is 0.63 or higher that is calculated by dividing a cross-sectional area of the wire conductor by an area of a circle having a diameter equal to a maximum value of an outer diameter of the wire conductor.
Energy efficient conductors with reduced thermal knee points and the method of manufacture thereof
The present invention relates to electrical conductors for electrical transmission and distribution with pre-stress conditioning of the strength member so that the conductive materials of aluminum, aluminum alloys, copper, copper alloys, or copper micro-alloys are mostly tension free or under compressive stress in the conductor, while the strength member is under tensile stress prior to conductor stringing, resulting in a lower thermal knee point in the conductor.
Wire conductor, insulated wire, and wiring harness, and method for manufacturing wire conductor
A wire conductor has a plurality of elemental wires made of aluminum or an aluminum alloy, which are stranded with each other and arranged, in cross-section intersecting an axial direction of the wire conductor, in which one or a plurality of virtual elemental wires are removed from an outer peripheral portion of a virtual cross-section represented by a maximum number of virtual elemental wires accommodated in a circumscribing figure approximated by a regular hexagon, the virtual elemental wires having a same diameter as the elemental wires. The wire conductor includes a plurality of slave strands, each being a strand of the plurality of elemental wires, a maximum diameter cross-sectional area ratio is 0.63 or higher that is calculated by dividing a cross-sectional area of the wire conductor by an area of a circle having a diameter equal to a maximum value of an outer diameter of the wire conductor.
WIRE CONDUCTOR, INSULATED WIRE, AND WIRING HARNESS, AND METHOD FOR MANUFACTURING WIRE CONDUCTOR
A wire conductor has a plurality of elemental wires made of aluminum or an aluminum alloy, which are stranded with each other and arranged, in cross-section intersecting an axial direction of the wire conductor, in which one or a plurality of virtual elemental wires are removed from an outer peripheral portion of a virtual cross-section represented by a maximum number of virtual elemental wires accommodated in a circumscribing figure approximated by a regular hexagon, the virtual elemental wires having a same diameter as the elemental wires. The wire conductor includes a plurality of slave strands, each being a strand of the plurality of elemental wires, a maximum diameter cross-sectional area ratio is 0.63 or higher that is calculated by dividing a cross-sectional area of the wire conductor by an area of a circle having a diameter equal to a maximum value of an outer diameter of the wire conductor.
STRANDED CONDUCTOR AND METHOD FOR MANUFACTURING STRANDED CONDUCTOR
According to embodiments of the present invention, a stranded conductor is formed in which the occurrence of defects, such as strand unevenness of filaments and outward protrusion of filaments, is inhibited. According to embodiments of the present invention, a stranded conductor (1a) includes soft filaments (2a) stranded together. The soft filaments (2a) include a soft filament made of an aluminum material, disposed along a center (101), and include six soft filaments, twelve soft filaments, and eighteen soft filaments made of an aluminum material, disposed around and concentrically with the center. The filaments are softened filaments that are softened. A lay length (Pa) is from 6.2 times to 15.7 times a conductor diameter of the stranded conductor.