H01B3/426

Nanostructured insulation for electric machines
11569701 · 2023-01-31 · ·

An insulating composition having a polymer resin, a nanoclay, and one or more nanofillers. The insulating composition has a thermal conductivity of greater than about 0.8 W/mK, a dielectric constant of less than about 5, a dissipation factor of less than about 3%, and a breakdown strength of greater than about 1,000V/mil. The insulating composition has an endurance life of at least 400 hours at 310 volts per mil.

HYBRID FILLER BASED COMPOSITE MATERIAL
20220392662 · 2022-12-08 ·

An article incorporates an enhanced dielectric breakdown strength and enhanced energy storage density composite material comprising a polymer matrix and hybrid filler particles comprising graphene oxide (GO) and a thermally conductive ceramic material having a thermal conductivity of at least 2 W/(m#K). The hybrid filler particles are distributed within the polymer matrix in a weight percentage less than about 15 weight percent.

NANOSTRUCTURED INSULATION FOR ELECTRIC MACHINES
20230108742 · 2023-04-06 ·

An insulating composition comprising a polymer resin, a nanoclay, and one or more nanofillers. The insulating composition has a thermal conductivity of greater than about 0.8 W/mK, a dielectric constant of less than about 5, a dissipation factor of less than about 3%, and a breakdown strength of greater than about 1,000 V/mil. The insulating composition has an endurance life of at least 400 hours at 310 volts per mil.

POLYCARBONATES HAVING SUPERIOR DIELECTRIC PROPERTIES SUITABLE FOR ENERGY DENSE CAPACITORS
20170369409 · 2017-12-28 ·

The present invention provides monomers, analogs, and/or derivatives of bisphenols substituted with one or more fluoromethyl groups. These monomers, analogs, and/or derivatives can be used to form oligomers and/or polymers, which in turn can be used to make compounds with dielectric properties suitable for dielectric materials, including for example, use in energy dense capacitors. In a preferred embodiment, the compounds can comprise a polycarbonate of a homopolymer, copolymer, and/or terpolymer of a bisphenol with one or more fluoromethyl substitution groups. In an aspect of the invention the compounds chosen can be selected based on various desired characteristics, including, for example, their energy density, glass transition temperature, dielectric loss, and/or dipole density.

TRANSPARENT ELECTROCONDUCTIVE FILM AND TOUCH SENSOR IN WHICH SAME IS USED
20170338003 · 2017-11-23 · ·

Provided are: a transparent electroconductive film with good transparency, wherein the transparent electroconductive film has antiblocking properties that can withstand roll-to-roll manufacturing, and white haze on the transparent electroconductive film side is reduced. Also provided is a touch sensor in which the transparent electroconductive film is used. This transparent electroconductive film includes a transparent substrate 1 and a transparent electroconductive film 13 formed on one side of the transparent substrate, wherein the arithmetic mean surface roughness Ra in a 452×595 μm field of view on the surface of the transparent electroconductive film 13 is greater than 0 nm and no more than 10 nm, and the arithmetic mean surface roughness Ra in a 452×595 μm field of view on the surface of the transparent substrate 1 on which the transparent electroconductive film 13 is not formed is greater than 5 nm and less than 100 nm.

POLYCARBONATE COPOLYMER AND ASSOCIATED FILM EXTRUSION COMPOSITION, EXTRUDED FILM, AND CAPACITOR

A polycarbonate-polysiloxane includes specific amounts of first carbonate units having the structure

##STR00001##

wherein R.sup.1 is a C.sub.6-C.sub.16 divalent aromatic group, second carbonate units having the structure

##STR00002##

wherein R.sup.2 is a C.sub.17-C.sub.40 divalent aromatic group having the structure

##STR00003##

wherein R.sup.f, R.sup.g, R.sup.h, R.sup.i, R.sup.j, R.sup.k, X.sup.b, j, m, n, x, and y are defined herein. The polycarbonate-polysiloxane is useful for forming thin extruded films, which in turn are useful for fabricating electrostatic film capacitors.

EXTRUDED CAPACITOR FILMS WITH HIGH TEMPERATURE PERFORMANCE, METHODS OF MANUFACTURE, AND ARTICLES CONTAINING THE SAME
20220010129 · 2022-01-13 ·

A composition includes 65.0-99.85 wt % of a high heat copolycarbonate, the high heat copolycarbonate further having a number ratio of carbon atoms to a total of hydrogen, oxygen, and fluorine atoms of less than 1.12, preferably from 0.83 to less than 1.12; 0.05-0.5 wt % of a first roughening agent; and 0.1-15.0 wt % of an organic slip agent, wherein the organic slip agent comprises pentaerythritol tetrastearate, dipentaerythritol hexastearate, glycerol tristearate, high density poly(ethylene), polymethylpentene, a poly(carbonate-siloxane), or a combination thereof; wherein each amount is based on the total weight of the composition and totals 100 wt %.

Method for manufacturing solid insulation member and insulation member thereof

The method of manufacturing the insulation member includes manufacturing a 3D printing material using a mixed material in which one or more materials selected from among polycarbonate (PC), polybutylene terephthalate (PBT), acrylonitrile-butadiene-styrene (ABS), polyamide (PA), polyoxymethylene (POM), and polyethylene terephthalate (PET), one or more fillers selected from among TiO2, SiO2, and AlO3, and a curing agent are mixed, and which contains different amounts of the fillers at predetermined intervals in a longitudinal direction, and sequentially stacking the manufactured 3D printing material using a 3D printer to thus manufacture a target insulation member so that the mixed material containing different amounts of the fillers at predetermined intervals in a longitudinal direction of the insulation member is sequentially stacked.

FLAME RETARDANT PLOYMER COMPOSITION AND METHODS OF USE
20220251332 · 2022-08-11 ·

A flame resistant polymer composition comprising a mineral blend melt-mixed into a polymer matrix is described. The mineral blend comprises an alkaline earth carbonate, kaolin, and magnesium hydroxide. The polymer matrix may comprise ethylene-vinyl acetate and polyethylene, and dicumyl peroxide may also be added. The flame resistant polymer composition shows a UL94 flammability rating of V-0 or V-1, without containing halogens or aluminum hydroxide. The flame resistant polymer composition may be suitable as a wire coating, or for passive fire resistance in vehicles and buildings.

HYBRID WIRELINE METHODS AND APPARATUS

Aspects of the disclosure relate to methods of forming and using hybrid wirelines, and associated apparatus thereof. The method is configured to form a hybrid wireline cable that comprises a core having a conductive strand and an insulation layer disposed around the conductive strand. A first plurality of solid wires are disposed around the core to form an inner armor layer. A combination of a first plurality of stranded wires and a second plurality of solid wires are disposed around the inner armor layer to form an outer armor layer. A jacket is disposed around the inner armor layer and the outer armor layer.