The present invention provides an assembled magnetic inductor with insulating layer component, and more particularly to printing, adhesion, or spray coating an insulating layer material on a pre-press molded surface of one of two internal metal components to cause an insulating layer to form on the outer surface thereof. Hence, an insulating layer between the two metal components is dispensed with in the assembly of the combination magnetic inductance, thereby further decreasing inductance of the assembly components, as well as reducing inter-component gaps and magnetic leakage, and acoustic noise.

In an embodiment a coil element includes a first core element and a first winding body arranged around a winding carrier part of the first core element with a winding axis, wherein the first winding body includes a first film conductor element and the first film conductor element includes a plurality of conductor films stacked on top of each other along a stacking direction and arranged electrically insulated from each other, wherein the stacking direction is parallel to the winding axis, and wherein the first core element includes a plurality of windings of the first film conductor element arranged in a spiral around the winding axis.

A system includes a magnetic material supply for regulating a magnetic material flow rate of a magnetic material and a binder material supply for regulating a binder material flow rate of a binder material. A nozzle is configured for depositing a deposition mixture of the magnetic material and the binder material on a surface and a preheater is configured to preheat the deposition mixture before depositing on the surface. A controller is in operative communication with the magnetic material supply, the binder material supply, and the preheater. The controller is configured to receive an inductor core design file that represents a geometry and a magnetic permeability distribution of an inductor core, move the nozzle to one or more deposition locations, and adjust the magnetic material flow rate to the binder material flow rate to achieve a deposition mixture having a desired magnetic permeability at the deposition locations.

A highly reliable coil device is provided. An inductor 1 includes a coil 2 formed of a flat wire, a first terminal 4a including a first wire connecting portion 42a formed with a first accommodation recessed portion 421a in which a first lead-out portion 3a of the coil 2 is accommodated, and a second terminal 4b including a second wire connecting portion 42b formed with a second accommodation recessed portion 421b in which a second lead-out portion 3b of the coil 2 is accommodated, in which the first accommodation recessed portion 421a and the second accommodation recessed portion 421b are displaced from each other along a winding axis direction of the coil 2.

A highly reliable coil device is provided. An inductor 1 includes: a core 8; a coil 2 embedded inside the core 8; and terminals 4a and 4b provided with wire connecting portions 42a and 42b, to which lead-out portions 3a and 3b of the coil 2 are connected, the wire connecting portions 42a and 42b being disposed inside the core 8, in which the terminals 4a and 4b are disposed inside the core 8, and the terminals 4a and 4b include base portions 41a and 41b on which a second end portion 2b of the coil 2 in a winding axis direction is provided.

An inductor according to an embodiment of the present invention may include: a plurality of first E-type cores, each of which has a base unit and a center leg extending in a first direction from the base unit; a first I-type core arranged in the first direction from the plurality of first E-type cores; and a coil wound around the center leg of each of the plurality of first E-type cores. Here, the plurality of E-type cores may be arranged in a line along the first direction.

A coil component includes: a body including a molded portion having one surface and the other surface opposing each other, and a cover portion disposed on the one surface of the molded portion; a wound coil disposed between the molded portion and the cover portion in the body, and having first and second lead-out portions extending to one surface of the body; a first recess portion disposed in the one surface of the body; a first external electrode disposed on the one surface of the body to be connected to the first lead-out portion, and disposed along a surface of the first recess portion to have a first groove disposed therein; and a second external electrode disposed on the one surface of the body and connected to the second lead-out portion.

A combined transformer/inductor device includes a core having a central core leg and an outer core leg spaced apart from the central core leg, an inner bobbin disposed around the central core leg, an outer bobbin disposed around the inner bobbin and the central core leg and having an upper portion having a first oblong portion disposed around the outer core leg, a lower portion having a second oblong portion disposed around the outer core leg, and a central portion disposed around the inner bobbin and the central core leg, a first winding wound around the inner bobbin, and a second winding wound around the outer bobbin, the second winding having a first portion wound around the first oblong portion, a second portion wound around the central portion, and a third portion wound around the second oblong portion.

The disclosed current-distribution inductor may include (1) a magnetic core and (2) a conductor electrically coupled between a power source and an electrical component of a circuit board, wherein the conductor comprises (A) a bend that passes through the magnetic core and (B) a flying lead that extends from the bend to the electrical component of the circuit board and runs parallel with the circuit board. Various other apparatuses, systems, and methods are also disclosed.

A common mode choke (200, 1100) comprises a core (240). The common mode choke (200, 1100) further comprises a first coil (221), a second coil (222), a third coil (223), and a fourth coil (224) wound around the core (240). The common mode choke (200, 1100) is operative to attenuate any common mode component of a pair of signals. A first signal of the pair of the signals passes through two of the first through fourth coils (221, 222, 223, 224) and a second signal of the pair of the signals passes through the other two of the first through fourth coils (221, 222, 223, 224), such that at least a part of the magnetic field created by the first signal has a direction identical to that of at least a part of the magnetic field created by the second signal.