H01F3/02

Motor

Provided is a motor capable of having an improved output while keeping the mechanical strength of the stator core. A motor includes: a stator including a stator core including an annular yoke having an outer part and an inner part and teeth extending inwardly from the inner part of the yoke, and a coil wound around the teeth; and a rotor rotatably disposed inside of the stator. The stator core includes the lamination of sheet members made of a soft magnetic material. Each sheet member has a binding part to bind the sheet members in the lamination at a first part corresponding to the outer part of the yoke. At least the binding part of the first part is made of an amorphous soft magnetic material. The sheet member has a second part other than the first part, and the second part is made of a nanocrystal soft magnetic material.

Laminated core with circumferentially spaced adhesion parts on teeth

A laminated core includes a plurality of electrical steel sheets stacked in a thickness direction, the electrical steel sheet includes an annular core back part and a plurality of tooth parts that protrude from the core back part in a radial direction and are disposed at intervals in a circumferential direction of the core back part, a fastening part is provided in a portion of the core back part corresponding to the tooth part, and an adhesion part is provided in the tooth part.

Lamination stack for an ignition system

In at least some implementations, a lamination stack includes a plurality of plates coupled together, each plate including at least one leg that collectively define a leg of the stack, with the leg of the stack arranged so that a wire coil may be arranged on the leg of the stack, and wherein the leg of the stack includes a location feature arranged to facilitate location of the stack relative to an adjacent component. In at least some implementations, the location feature may be integrally formed with at least one of the plates, and may be defined by a projection extending from a free end of at least one leg of the stack.

Magnetic thin film laminated structure deposition method

A deposition method includes depositing an adhesive layer on a workpiece to be processed and depositing a magnetic/isolated unit, where the magnetic/isolation unit includes at least one pair of a magnetic film layer and an isolation layer that are alternately disposed. The deposition method of the magnetic thin film laminated structure, the magnetic thin film laminated structure and the micro-inductive device provided by the disclosure can increase a total thickness of the magnetic thin film laminated structure, thereby broadening the application frequency range of the inductive device fabricated thereby.

Magnetic thin film laminated structure deposition method

A deposition method includes depositing an adhesive layer on a workpiece to be processed and depositing a magnetic/isolated unit, where the magnetic/isolation unit includes at least one pair of a magnetic film layer and an isolation layer that are alternately disposed. The deposition method of the magnetic thin film laminated structure, the magnetic thin film laminated structure and the micro-inductive device provided by the disclosure can increase a total thickness of the magnetic thin film laminated structure, thereby broadening the application frequency range of the inductive device fabricated thereby.

Motor

A motor comprising a steel sheet used as a core material of the motor, wherein the steel sheet includes a composition including: by mass %, 0.010% or less of C; 2.0% to 7.0% of Si; 2.0% or less of Al; 0.05% to 1.0% of Mn; 0.005% or less of S; 0.005% or less of N; and balance Fe and inevitable impurities; the steel sheet includes a magnetic flux density changing area where a change ΔB in magnetic flux density to a change ΔH=50 A/m in a magnetic field, is equal to or higher than 0.50 T; a thickness of the steel sheet is 0.05 mm to 0.20 mm; and an eddy-current loss of the steel sheet, at 1000 Hz−1.0 T, is equal to or less than 0.55 of a total iron loss.

NANOCRYSTALLINE STRUCTURES FOR WIRELESS CHARGING SYSTEMS
20220416576 · 2022-12-29 · ·

Implementations described herein provide systems and methods for wireless charging. In one implementation, a base has a planar surface. One or more posts extend from the planar surface of the base to form a core. Each of the one or more posts is formed from a plurality of nanocrystalline sheets. The plurality of nanocrystalline sheets of each of the one or more posts is oriented in planes perpendicular to the planar surface of the base. One or more coils are wound around each of the one or more posts to form coil windings.

Coated sheet metal band and production method
11529796 · 2022-12-20 · ·

A coated sheet metal strip includes a rolled sheet metal strip having a first flat side and a second flat side. A first layer over the first flat side includes a carrier layer. The carrier layer contains a reaction accelerator for an adhesive and stores the reaction accelerator on a physical basis. A second layer, including the adhesive, is applied over the second flat side. The second layer is free of the reaction accelerator or any reaction accelerator.

Magnetic Core Assembly And Manufacturing Process Thereof
20220399149 · 2022-12-15 ·

Optimum magnetic core assembly (100) and manufacturing process thereof comprising a primary magnetic alloy (101) and at least one supplementing magnetic alloy (102), made of a magnetic material (90) pre-coated with an electrically insulating layer (90C); the optimum open magnetic core assembly (100) has a pair of ends of a laminated magnetic core (110), each of the pair of ends of the optimum magnetic core assembly (100) being one of a co-facing (111) and a flat (113), or a co-facing (111) and a contoured (114), or a co-planer (112) and a flat (113), or a co-planer (112) and a contoured (114); a process of producing is one of a wrapping based process ONE (30) or a stamping based process TWO (40) followed by a magnetic performance treatment (50); the optimum magnetic core (100) is a hybrid core wherein the laminations are grouped and or interlaced laminations (70).

MOTOR CORE AND METHOD OF MANUFACTURING THE SAME

Provided are a motor core having excellent fatigue resistance and a method of manufacturing the motor core at a low cost. The motor core that is an electrical-steel-sheet-stacked body has an outer peripheral surface in which an appearance ratio of recrystallized grains with a grain size of 15 μm or less is 70% or more of a sheet thickness of the motor core.