The present disclosure relates to a bipolar battery comprising one or more troughs formed therein and cooperating with one or more channels, the troughs adapted to guide flow of electrolyte to provide for faster and more uniform flow of the electrolyte. The disclosure relates to a bipolar battery assembly comprising: a) a plurality of electrode plates stacked together to form an electrode plate stack; b) one or more electrochemical cells, wherein each electrochemical cell is formed between a pair of electrode plates; c) one or more separators disposed within the one or more electrochemical cells; and d) one or more troughs formed in each of the one or more electrochemical cells and adapted to guide flow of electrolyte into the one or more electrochemical cells. The present disclosure further relates to a method for preparing a battery assembly. The method may utilize circulating one or more fluids through the battery assembly during preparation. Circulating fluids may be part of thermal control cycling.

A method of sealing together two elements of a bipolar battery, the method comprising: interposing an inductive heating element between the two elements; applying a current to the inductive heating element to generate localized heat to melt material in the vicinity of the heating element to seal the two elements together.

The present disclosure relates to battery plates which are useful in optimizing the power and energy density of a batter assembly by having discrete active materials. The present disclosure relates to a battery plate having: a) a substrate having a first surface opposing a second surface; b) one or more active materials disposed on the first surface, second surface, or both the first surface and the second surface of the substrate; and wherein the one or more active materials include two or more discrete active material regions.

The present disclosure is directed to bi-polar plates for use in lead-acid batteries, and methods of making the same. The bi-polar plates of the present disclosure comprise first and second conductive plates of lead joined by a plurality of connections through a plastic substrate. The connections may be formed by welding or in the process of casting the conductive plates, resulting in connections that are chemically homogenous with the conductive plates themselves. In addition, the welding and casting processes of the present disclosure offer significant time savings in the production of bi-polar plates.

A bipolar storage battery includes cell members arranged with spacing in a stacked manner, each of the cell members including a positive electrode, a negative electrode, and separators interposed between the positive electrode and the negative electrode, space-forming members including a substrate that forms a plurality of spaces individually accommodating the plurality of cell members, and a frame body surrounding a side surface of the cell member. Each of the plurality of separators has a first surface and a second surface with different surface roughness, and a surface in contact with at least the positive active material layer is a surface having a smaller (finer) surface roughness than the first surface or the second surface. This configuration may suppress local use of active material during charging and discharging to achieve uniform use of active material in a cell.

The present disclosure is directed to bi-polar plates for use in lead-acid batteries, and methods of making the same. The bi-polar plates of the present disclosure comprise first and second conductive plates of lead joined by a plurality of connections through a plastic substrate. The connections may be formed by welding or in the process of casting the conductive plates, resulting in connections that are chemically homogenous with the conductive plates themselves. In addition, the welding and casting processes of the present disclosure offer significant time savings in the production of bi-polar plates.

A secondary battery is disclosed. The secondary battery has a bipolar electrode, an electrolyte layer, and a porous insulator. The bipolar layer includes a positive electrode layer formed on one surface of a collector foil and a negative electrode formed on the other surface of the collector foil. The electrolyte layer is famed at least on a surface of at least one of the positive electrode layer and the negative electrode layer. The porous insulator is formed to a lateral surface of at least one of the positive electrode layer, the negative electrode layer, and the electrolyte layer. The electrolyte layer is laminated by at least one layer relative to the bipolar electrode to configure a bipolar battery. The porous insulator also includes an inorganic particle and a reactive agent for lowering a fluidity of the liquid electrolyte bleeding from the electrolyte layer.

A main object of the present disclosure is to provide a method for producing a battery in which the degrade of sealability in a liquid injection frame is inhibited. The present disclosure achieves the object by providing the method including: a preparing step of preparing an electrode member that includes an electrode layered body including a plurality of electrode layered in a z axis direction, and a liquid injection frame made of a resin arranged in a side surface of the electrode layered body; a liquid injection step of injecting a liquid electrolyte into the electrode layered body in the electrode member via the liquid injection frame; a temporary sealing step of temporary sealing the liquid injection frame by arranging a gas pack to cover an entire outer periphery of the liquid injection frame when viewed from an x axis direction orthogonal to the z axis direction; a gas storing step of storing a gas generated due to charging or aging in a space inside the gas pack; a degassing step of degassing the gas by opening the gas pack after the gas storing step; and a sealing step of sealing the liquid injection frame with a sealing member.

A bipolar battery plate is utilized for production of a bipolar battery. The bipolar battery plate includes a frame, a substrate, first and second lead layers, and positive and negative active materials. The substrate includes insulative plastic with conductive particles homogeneously dispersed throughout the insulative plastic and exposed along surface of the substrate, the substrate positioned within the frame. The first lead layer is positioned on one side of the substrate, while the second lead layer is positioned on another side of the substrate. The first and second lead layer are electrically connected to each through the conductive particles. The positive active material is positioned on a surface of the first lead layer, and the negative active material positioned on a surface of the second lead layer.

A secondary battery is disclosed. The secondary battery has a bipolar electrode, an electrolyte layer, and a porous insulator. The bipolar layer includes a positive electrode layer formed on one surface of a collector foil and a negative electrode formed on the other surface of the collector foil. The electrolyte layer is famed at least on a surface of at least one of the positive electrode layer and the negative electrode layer. The porous insulator is formed to a lateral surface of at least one of the positive electrode layer, the negative electrode layer, and the electrolyte layer. The electrolyte layer is laminated by at least one layer relative to the bipolar electrode to configure a bipolar battery. The porous insulator also includes an inorganic particle and a reactive agent for lowering a fluidity of the liquid electrolyte bleeding from the electrolyte layer.