A lithium anode of a thermal battery may include a metal alloy foam in which a plurality of pores is formed and including nickel (Ni), iron (Fe), chromium (Cr), and aluminum (Al) mixed in a predetermined composition ratio, and lithium impregnated into the metal alloy foam in a molten state and accommodated in the pores, wherein the chromium in the composition ratio may facilitate the impregnation of the lithium into the pores and reduce the reactivity of the metal alloy foam to the lithium at an operating temperature of the thermal battery, and the aluminum in the composition ratio may facilitate the impregnation of the lithium into the pores and prevent the lithium from penetrating into a surface of the metal alloy foam.

A lithium anode of a thermal battery may include a metal alloy foam in which a plurality of pores is formed and including nickel (Ni), iron (Fe), chromium (Cr), and aluminum (Al) mixed in a predetermined composition ratio, and lithium impregnated into the metal alloy foam in a molten state and accommodated in the pores, wherein the chromium in the composition ratio may facilitate the impregnation of the lithium into the pores and reduce the reactivity of the metal alloy foam to the lithium at an operating temperature of the thermal battery, and the aluminum in the composition ratio may facilitate the impregnation of the lithium into the pores and prevent the lithium from penetrating into a surface of the metal alloy foam.

A separator for a bobbin-style electrochemical cell is inserted into an interior opening within a ring-shaped cathode in an electrochemical cell can. An expansion force is then applied to an interior surface of the separator to press the separator against the interior walls of the cathode. A tool may then remove various creases and/or wrinkles in the separator and/or may then heat seal at least a portion of the tubular walls of the separator to minimize the void space between the separator and active material (e.g., cathode and/or anode) within the electrochemical cell.

A separator for a bobbin-style electrochemical cell is inserted into an interior opening within a ring-shaped cathode in an electrochemical cell can. An expansion force is then applied to an interior surface of the separator to press the separator against the interior walls of the cathode. A tool may then remove various creases and/or wrinkles in the separator and/or may then heat seal at least a portion of the tubular walls of the separator to minimize the void space between the separator and active material (e.g., cathode and/or anode) within the electrochemical cell.

A separator for a bobbin-style electrochemical cell is inserted into an interior opening within a ring-shaped cathode in an electrochemical cell can. An expansion force is then applied to an interior surface of the separator to press the separator against the interior walls of the cathode. A tool may then remove various creases and/or wrinkles in the separator and/or may then heat seal at least a portion of the tubular walls of the separator to minimize the void space between the separator and active material (e.g., cathode and/or anode) within the electrochemical cell.

Provided are a lithium primary battery in which a structure of an electrode closely related to output characteristics of the battery is improved to expand a reaction area, thus improving the output characteristics of the battery, and a method for manufacturing the lithium primary battery.

Disclosed is a method for manufacturing a membrane electrode assembly wherein a fuel cell electrode layer is formed on a material and is transferred to a fuel cell electrolyte membrane. The method includes the steps of: forming a fuel cell electrode layer on a first substrate layer; cutting from the fuel cell electrode layer side using cutting means so as to reach a second substrate layer, and forming a cut of a predetermined shape in the fuel cell electrode layer and the first substrate layer; and a removal step for peeling off an outer side portion of the predetermined shape from the second substrate layer.

An electrode for secondary batteries according to one embodiment of the present invention is provided with a core body and a mixture layer that is formed on the core body. The mixture layer comprises a first mixture layer and a second mixture layer that is arranged on the first mixture layer. The tortuosity (.sub.2) of the second mixture layer is lower than the tortuosity (.sub.1) of the first mixture layer. The ratio (.sub.2/.sub.1) of the tortuosity (.sub.2) to the tortuosity (.sub.1) satisfies, for example, 0.3(.sub.2/.sub.1)<1.

An electrode for secondary batteries according to one embodiment of the present invention is provided with a core body and a mixture layer that is formed on the core body. The mixture layer comprises a first mixture layer and a second mixture layer that is arranged on the first mixture layer. The tortuosity (.sub.2) of the second mixture layer is lower than the tortuosity (.sub.1) of the first mixture layer. The ratio (.sub.2/.sub.1) of the tortuosity (.sub.2) to the tortuosity (.sub.1) satisfies, for example, 0.3(.sub.2/.sub.1)<1.

A battery on a conductive metal wire and components of a battery on a conductive metal wire of circular cross section diameter of 5-500 micrometers and methods of making the battery and battery components are disclosed. In one embodiment, the battery features a porous anode or cathode layer which assist with ion exchange in batteries. Methods of forming the porous anode or cathode layer include deposition of an inert gas or hydrogen enriched carbon or silicon layer on a heated metal wire followed by annealing of the inert gas or hydrogen enriched carbon silicon layer. Energy storage devices having bundles of batteries on wires are also disclosed as are other energy storage devices.