A cylindrical secondary battery may have an insulation layer formed in a region in which the top cap and the first gasket are coupled to each other. The insulation layer may include a ceramic material and a binder. The secondary battery is designed so that, when an external electrical conductive object is electrically connected directly to a positive electrode and a negative electrode of the secondary battery, an electrode tab of the secondary battery is broken as quickly as possible.

A cylindrical secondary battery may have an insulation layer formed in a region in which the top cap and the first gasket are coupled to each other. The insulation layer may include a ceramic material and a binder. The secondary battery is designed so that, when an external electrical conductive object is electrically connected directly to a positive electrode and a negative electrode of the secondary battery, an electrode tab of the secondary battery is broken as quickly as possible.

A battery enclosure and method for manufacturing the same from organosheet materials. The battery enclosure includes a top cover with crossbeams integrated therein by overmolding that secures to a bottom panel to enclose a space for containing components of a battery. The bottom panel includes overmolded structural ribs to provide strength and rigidity to the bottom panel. An outer cover removably secure the top cover to the bottom panel and includes a honeycomb structure to crush upon impact and protect the battery components. The method comprises forming each of the components of the battery enclosure from a mixture of organosheets, reinforcing members, and overmolded elements to reduce the weight and complexity of manufacturing for the battery enclosure.

A battery enclosure and method for manufacturing the same from organosheet materials. The battery enclosure includes a top cover with crossbeams integrated therein by overmolding that secures to a bottom panel to enclose a space for containing components of a battery. The bottom panel includes overmolded structural ribs to provide strength and rigidity to the bottom panel. An outer cover removably secure the top cover to the bottom panel and includes a honeycomb structure to crush upon impact and protect the battery components. The method comprises forming each of the components of the battery enclosure from a mixture of organosheets, reinforcing members, and overmolded elements to reduce the weight and complexity of manufacturing for the battery enclosure.

A method of manufacturing a battery, in particular a button battery, including a case, provided with a container and a cap, and a polymer gasket, in particular made of polypropylene, compressed and bonded between the container and the cap. The method successively includes a step of implanting a silicatised layer by tribochemical sand blasting on all or part of the surface of the gasket, a step of adding a layer of adhesive to the surface of the gasket including the silicatised layer and/or on all or part of the surface of the container and of the surface of the cap intended to be joined to the gasket, a step of assembling the case with the gasket positioned by compression and bonding with the layer of adhesive between the container and the cap.

A method of manufacturing a battery, in particular a button battery, including a case, provided with a container and a cap, and a polymer gasket, in particular made of polypropylene, compressed and bonded between the container and the cap. The method successively includes a step of implanting a silicatised layer by tribochemical sand blasting on all or part of the surface of the gasket, a step of adding a layer of adhesive to the surface of the gasket including the silicatised layer and/or on all or part of the surface of the container and of the surface of the cap intended to be joined to the gasket, a step of assembling the case with the gasket positioned by compression and bonding with the layer of adhesive between the container and the cap.

A housing part for an electrical device, which is an electrical storage device, a sensor housing, a battery, a microbattery, or a capacitor, the housing part including: a feedthrough, the housing part or a base body which is a part of the housing part including the feedthrough, the feedthrough having at least one opening, the at least one opening having a wall with a reduced enclosure length EL.sub.red, the at least one opening configured for receiving a conductive material or a conductor in a glass material or a glass-ceramic material, the reduced enclosure length EL.sub.red being in a range of 0.05 mm to 0.6 mm, 0.1 mm to 0.5 mm, 0.1 mm to 0.4 mm, or 0.15 mm to 0.2 mm.

A housing part for an electrical device, which is an electrical storage device, a sensor housing, a battery, a microbattery, or a capacitor, the housing part including: a feedthrough, the housing part or a base body which is a part of the housing part including the feedthrough, the feedthrough having at least one opening, the at least one opening having a wall with a reduced enclosure length EL.sub.red, the at least one opening configured for receiving a conductive material or a conductor in a glass material or a glass-ceramic material, the reduced enclosure length EL.sub.red being in a range of 0.05 mm to 0.6 mm, 0.1 mm to 0.5 mm, 0.1 mm to 0.4 mm, or 0.15 mm to 0.2 mm.

A feedthrough assembly for an implantable medical device includes a housing, a solid insert, one or more conductive elements, a metal filler, and a non-corrosive sealant. The housing defines a central cavity through a height of the housing. The solid insert is disposed within the central cavity of the housing. The one or more conductive elements extend through one or more apertures defined within the solid insert and extend through the central cavity of the housing. The metal filler is disposed within a joint defined by an outer surface of the solid insert and an inner surface of the housing that defines the central cavity. The non-corrosive sealant coats a top surface of the metal filler to inhibit corrosion of the metal filler.

A feedthrough assembly for an implantable medical device includes a housing, a solid insert, one or more conductive elements, a metal filler, and a non-corrosive sealant. The housing defines a central cavity through a height of the housing. The solid insert is disposed within the central cavity of the housing. The one or more conductive elements extend through one or more apertures defined within the solid insert and extend through the central cavity of the housing. The metal filler is disposed within a joint defined by an outer surface of the solid insert and an inner surface of the housing that defines the central cavity. The non-corrosive sealant coats a top surface of the metal filler to inhibit corrosion of the metal filler.