A high-voltage energy module includes an insulating shell, a plurality of bare cells connected in series inside the insulating shell, one positive terminal and one negative terminal. The minimum number of bare cells is two. Each bare cell is formed by a positive film, a negative film and a separating film sandwiched between the positive film and the negative film. The positive film, the negative film and the separating film form a one-piece structure by conductive resin glue. Each two bare cells are connected by an insulating layer of flame-retardant composite insulating materials. The positive film is electrically connected to a positive conductive lug. The negative film is electrically connected to a negative conductive lug. There is only one electrical connection in the positive film, and there is only one electrical connection in the negative film.

A high-voltage energy module includes an insulating shell, a plurality of bare cells connected in series inside the insulating shell, one positive terminal and one negative terminal. The minimum number of bare cells is two. Each bare cell is formed by a positive film, a negative film and a separating film sandwiched between the positive film and the negative film. The positive film, the negative film and the separating film form a one-piece structure by conductive resin glue. Each two bare cells are connected by an insulating layer of flame-retardant composite insulating materials. The positive film is electrically connected to a positive conductive lug. The negative film is electrically connected to a negative conductive lug. There is only one electrical connection in the positive film, and there is only one electrical connection in the negative film.

A battery housing for a drive battery, comprising at least one housing shell, wherein the housing shell is formed at least partially or fully from a thermoplastic, wherein the housing shell has a receiving region for insertion of a drive battery, wherein the housing shell has a wall, wherein the wall has a two-layer or multi-layer sandwich structure, wherein at least a first layer of the sandwich structure, at least in some sections, is distanced from a second layer of the sandwich structure such that a wall cavity is formed between the first layer and the second layer, and wherein the wall cavity is designed to store a cooling medium.

A thermal management system (270) for rechargeable secondary batteries having an electrically insulating material (262) lining the interior of a metal case (260). One or more cell packs (24) made of individual cells (12) arranged within end frames (220) is disposed in the metal case (260). A thermally conductive granular filler (264) occupies the interstices (264A) between the individual cells (12) and the space between the cell pack and the electrically insulating material liner (262). The thermally conductive filler (264) decreases the thermal impedance from the cell pack (24) to the exterior surface of the metal case (260) to reduce cell pack temperature and increase battery life

A battery module includes a heat-shrinkable tube serving as a module housing. The battery module includes a cell assembly having a plurality of pouch-type secondary batteries; a bus bar assembly having a bus bar frame and a bus bar mounted to an outer surface of the bus bar frame; and a heat-shrinkable tube formed to be shrunk by heat and configured so that the cell assembly is located therein, the heat-shrinkable tube being provided to surround a side surface of the cell assembly and a portion of the bus bar assembly.

An apparatus for storing one or more battery modules (100) comprising a containment tray (300, 500, 700, 1000) defined by opposing front and back faces (314, 316, 714, 716, 1014, 1016), opposing side faces (318, 718, 1018), and opposing top and bottom surfaces (310, 312, 522, 532, 710, 712 1010, 1011, 1012) oriented perpendicular to the front, back, and side faces, wherein the containment tray has a receiving area (302, 518, 702, 1002) formed in the top surface for receiving one or more battery modules, the receiving area comprising a receiving surface (320, 520, 720, 1020) oriented parallel to and located between the opposing top and bottom surfaces for supporting the one or more battery modules.

A power battery pack, includes first housing includes a first main portion having a first fixing surface and a first connection surface; a number of first receiving portions extending upwardly from the first fixing surface; a number of first limiting portions extending upwardly from the first connection surface; a second housing comprising a second main portion having a second fixing surface and a second connection surface; a number of second receiving portions extending upwardly from the second fixing surface; a number of second limiting portions extending upwardly from the second connection surface; a number of single batteries; two ends of each single battery being received in a first receiving portion and a respective second receiving portion; two electrode board assemblies respectively received in a first limiting portion; and a number of intermediate board assemblies each received in a first limiting portion or a second limiting portion.

A lithium-ion battery module includes a housing having a plurality of partitions configured to define a plurality of compartments within a housing. The battery module also includes a lithium-ion cell element provided in each of the compartments of the housing. The battery module further includes a cover coupled to the housing and configured to route electrolyte into each of the compartments. The cover is also configured to seal the compartments of the housing.

A battery pack is provided. The battery pack including a plurality of battery cells; a cell holder including a peripheral wall and a plurality of cell storage units; and a plurality of ribs integrally molded with the cell holder between the peripheral wall of the cell holder and the cell storage unit.

A battery pack assembly or enclosure comprises one or more batteries having an electrochemical cell and an enclosure having at least an outer wall configured to create a sealed volume of space substantially around the batteries. An atmosphere of the volume of space comprises gas having a thermal conductivity less than 0.018 watts per meter per degree Celsius. This atmosphere of gas provides an insulative layer between the outer wall of the enclosure and the batteries. With this insulative layer, the battery pack assembly can be subjected to autoclaving without damaging the batteries. The battery pack assembly can be used to power surgical tools or other devices that are subjected to autoclaving.