Embodiments described herein relate to electrodes and electrochemical cells with positive temperature coefficient coatings and methods of producing the same. In some embodiments, an electrode can include a layer of a film material, a positive temperature coefficient (PTC) coating disposed in the layer of film material. The PTC material resists a flow of current through at least a portion of the PTC material when a temperature of the at least a portion of the PTC material exceeds a threshold value. The electrode further includes an electrode material disposed on the PTC material. In some embodiments, the electrode can further include an electrode tab coupled to the PTC material and the electrode film. In some embodiments, the PTC material can include a conductive polymer. In some embodiments, the electrode material can include a semi-solid and/or a binderless electrode material.

A cylindrical secondary battery may have an insulation layer formed in a region in which the top cap and the first gasket are coupled to each other. The insulation layer may include a ceramic material and a binder. The secondary battery is designed so that, when an external electrical conductive object is electrically connected directly to a positive electrode and a negative electrode of the secondary battery, an electrode tab of the secondary battery is broken as quickly as possible.

A cylindrical secondary battery may have an insulation layer formed in a region in which the top cap and the first gasket are coupled to each other. The insulation layer may include a ceramic material and a binder. The secondary battery is designed so that, when an external electrical conductive object is electrically connected directly to a positive electrode and a negative electrode of the secondary battery, an electrode tab of the secondary battery is broken as quickly as possible.

The use of a blend of a lithium nickel oxide and a lithium manganese iron phosphate as an active material composition in the cathode of a lithium secondary electrochemical cell for automotive applications, such as hybrid and electric vehicles. This blend allows decreasing the porosity of a lithium manganese iron phosphate-based cathode. It also allows improving the detectability of a gas release in the cell in case of an abnormal operation of the cell. It allows lowering the cell impedance at a low state of charge, typically less than 30%, and reducing the impedance increase of the cell during the cell lifespan.

The use of a blend of a lithium nickel oxide and a lithium manganese iron phosphate as an active material composition in the cathode of a lithium secondary electrochemical cell for automotive applications, such as hybrid and electric vehicles. This blend allows decreasing the porosity of a lithium manganese iron phosphate-based cathode. It also allows improving the detectability of a gas release in the cell in case of an abnormal operation of the cell. It allows lowering the cell impedance at a low state of charge, typically less than 30%, and reducing the impedance increase of the cell during the cell lifespan.

A battery module can include multiple battery cells, multiple cell tubes, and a first plate. The multiple cell tubes can accommodate the multiple battery cells within the plurality of cell tubes so that individual of the plurality of battery cells are positioned within individual of the plurality of cell tubes. Each battery cell can have a first electric pole and a second electric pole. The first plate can include a printed circuit board. The printed circuit board can include a first conductive layer and an isolating layer. The isolating layer can include at least one blind hole for wire-bonding the conductive layer to one of the battery cells.

A battery cell may include an electrolyte, a first electrode including a first electrode layer and a first current collector, a second electrode including a second electrode layer and a second current collector, a separator interposed between the first electrode and the second electrode, and at least one protective layer. For example, a protective layer may be interposed between the first electrode layer and the first current collector, the second electrode layer and the second current collector, the separator and the first electrode, and/or the separator and the second electrode. When activated, the one or more protective layers may reduce or interrupt current flow through the battery cell. The composition of the one or more protective layers may include one or more small molecule additives to increase its stability and conductivity, thus improving the performance as well as the safety profile of the battery cell.

The present invention provides a battery, comprising a case, a cell packaged in the case, an electrical terminal located at one end of the case and electrically connected to the cell, a safety device and a current cut-off device. The safety device comprises a first and second electrode respectively electrically connected to a positive electrode or a negative electrode. The first electrode and the second electrode are arranged spaced apart from each other and form an electric field, and a gas generating material capable of generating an inert gas when a voltage reaches or exceeds a threshold value is provided in the electric field. The current cut-off device is electrically connected between the cell and the electrical terminal and is capable of causing a brake of circuit in response to a pressure difference between the inside and the outside of the battery caused by the inert gas.

The present invention relates to a battery comprising: -i) at least two electrochemical elements (d) connected to one another by a connection part (c), each electrochemical element comprising a container, -ii) a material arranged between said at least two electrochemical elements, and -iii) at least one disconnection device, said device comprising: a heat-activatable element (a) able to deform when its temperature reaches a threshold value, the heat-activatable element being arranged such that, when its temperature QI reaches said threshold value, it disconnects the connection part (c) from at least one electrochemical element (d) through its deformation, said heat-activatable element not contributing to the conduction of electric current when an electric current flows through said electro-chemical elements, said heat-activatable element being placed in contact with the connection part (c) and with a current output terminal.

The present invention relates to a battery comprising: -i) at least two electrochemical elements (d) connected to one another by a connection part (c), each electrochemical element comprising a container, -ii) a material arranged between said at least two electrochemical elements, and -iii) at least one disconnection device, said device comprising: a heat-activatable element (a) able to deform when its temperature reaches a threshold value, the heat-activatable element being arranged such that, when its temperature QI reaches said threshold value, it disconnects the connection part (c) from at least one electrochemical element (d) through its deformation, said heat-activatable element not contributing to the conduction of electric current when an electric current flows through said electro-chemical elements, said heat-activatable element being placed in contact with the connection part (c) and with a current output terminal.