A method of fabricating a flexible battery comprises forming a first substrate on a first release liner, forming at least one current collector layer on each of the first and second substrate, forming an anode side of the battery by forming an anode on the current collector of the first substrate, forming a cathode side of the battery by forming a cathode on the current collector of the second substrate, depositing electrolyte on one or both of the anode and cathode, adhering and sealing the anode side and cathode side together such that the anode and cathode face one another with the electrolyte In between, and removing the flexible battery from the release liners. The battery may be a primary battery or a secondary battery. The method may be implemented using a roll-to-roll process.

A method of fabricating a flexible battery comprises forming a first substrate on a first release liner, forming at least one current collector layer on each of the first and second substrate, forming an anode side of the battery by forming an anode on the current collector of the first substrate, forming a cathode side of the battery by forming a cathode on the current collector of the second substrate, depositing electrolyte on one or both of the anode and cathode, adhering and sealing the anode side and cathode side together such that the anode and cathode face one another with the electrolyte In between, and removing the flexible battery from the release liners. The battery may be a primary battery or a secondary battery. The method may be implemented using a roll-to-roll process.

A printed battery that supplies a transmission and/or reception unit of an RFID tag with an electrical current of at peak ≥ 400 mA includes a layer stack having an anode configured as a layer that contains particulate metallic zinc or a particulate metallic zinc alloy as an active electrode material and a first resilient binder or binder mixture, and a cathode configured as a layer that contains a particulate metal oxide as an active electrode material, at least one conductivity additive to control the electrical conductivity of the cathode, and a second resilient binder or binder mixture, and a separator configured as a layer that electrically insulates the anode and the cathode from one another, a first electrical conductor in direct contact with the anode, and a second electrical conductor in direct contact with the cathode, and a housing that encloses the layer stack.

An electrochemical energy storage cell includes a first electrically insulating substrate and a first electrical conductor layer extending on an area of the first electrically insulating substrate, a second electrically insulating substrate and a second electrical conductor layer extending on an area of the second electrically insulating substrate, a first electrode layer composed of positive electrode material, a second electrode layer composed of negative electrode material, a first separator layer, a stacked arrangement of the layers: the first electrically insulating substrate—the first electrical conductor layer—the first electrode layer—the first separator layer—the second electrode layer—the second electrical conductor layer—the second electrically insulating substrate, a first electrolyte enabling an ion flow between the electrode layers, an electrode region with the stacked arrangement of the electrode layers and a supercapacitor region, a second separator layer, a second electrolyte enabling an ion flow between the supercapacitor layers.

An example composition is disclosed. For example, the composition includes a ultra-violet (UV) curable mixture of water, an acid, a phosphine oxide with one or more photoinitiators, a water miscible polymer, a salt, and a neutralizing agent. The composition can be used to form an electrolyte layer that can be cured in the presence of air when printing the thin-film battery.

A non-aqueous electrolyte secondary battery allows gas generated when an aqueous binder is used as a binder of a negative electrode active material to be effectively discharged from the electrode, and has small decrease of the battery capacity despite use over a long period of time. The non-aqueous electrolyte secondary battery has a positive electrode active material layer, a negative electrode active material layer, and a separator. The density of the negative electrode active material layer is 1.4 to 1.6 g/cm.sup.3, an electrolyte solution layer is disposed between at least one layer of the negative electrode active material layer and the positive electrode active material layer, and the separator, and the ratio of total thickness of the positive electrode, the negative electrode and the separator to total thickness of the positive electrode, the negative electrode, the separator and the electrolyte solution layer, is 0.85 or more and less than 1.0.

A button cell includes a housing, the housing having a cell cup with a flat bottom area, and a cell top with a flat top area, and further includes an electrode-separator assembly winding disposed within the housing, the electrode-separator assembly winding including a multi-layer assembly that is wound in a spiral shape about an axis. The multi-layer assembly includes a positive electrode, a negative electrode, and a separator disposed between the positive electrode and the negative electrode. The button cell additionally includes a first output conductor between a first end face of the electrode-separator assembly winding and a first of the flat bottom area or the flat top area, and a second output conductor between a second end face of the electrode-separator assembly winding and a second of the flat bottom area or the flat top area. Furthermore, the button cell includes a first insulator and a second insulator.

Methods and apparatus to form biocompatible energization elements are described. In some embodiments, the methods and apparatus to form the biocompatible energization elements involve forming cavities comprising active cathode chemistry. The active elements of the cathode and anode are sealed with a laminate stack of biocompatible material. In some embodiments, a field of use for the methods and apparatus may include any biocompatible device or product that requires energization elements.

Methods and apparatus to form biocompatible energization elements are described. In some embodiments, the methods and apparatus to form the biocompatible energization elements involve forming cavities comprising active cathode chemistry. The active elements of the cathode and anode are sealed with a laminate stack of biocompatible material. In some embodiments, a field of use for the methods and apparatus may include any biocompatible device or product that requires energization elements.

Methods and apparatus to form biocompatible energization elements are described. In some embodiments, the methods and apparatus to form the biocompatible energization elements involve forming cavities comprising active cathode chemistry. The active elements of the cathode and anode are sealed with a laminate stack of biocompatible material. In some embodiments, a field of use for the methods and apparatus may include any biocompatible device or product that requires energization elements.