An illustrative method of making a fuel cell component includes obtaining at least one blank plate including graphite and a polymer; establishing a temperature of the blank that is sufficient to maintain the polymer in an at least partially molten state; and applying a compression molding force to the blank until the polymer is essentially solidified to form a plate including a plurality of channels on at least one side of the plate. The blank plate has a central area having a first thickness. The blank plate also has two generally parallel edges on opposite sides of the central area. The edges have a second thickness that is greater than the first thickness.

An illustrative method of making a fuel cell component includes obtaining at least one blank plate including graphite and a polymer; establishing a temperature of the blank that is sufficient to maintain the polymer in an at least partially molten state; and applying a compression molding force to the blank until the polymer is essentially solidified to form a plate including a plurality of channels on at least one side of the plate. The blank plate has a central area having a first thickness. The blank plate also has two generally parallel edges on opposite sides of the central area. The edges have a second thickness that is greater than the first thickness.

A fuel cell stack includes stacked solid oxide fuel cells, interconnects disposed between the fuel cells, and dielectric layers disposed on the interconnects and including a first glass-containing component and a corrosion barrier material. Optionally, the dielectric layers may cover only a portion of the interconnect riser seal surfaces which are covered by riser seals. Additionally or alternatively, the fuel cell stack may include an electrolyte reinforcement layer on the electrolyte of the solid oxide fuel cells.

A fuel cell stack includes stacked solid oxide fuel cells, interconnects disposed between the fuel cells, and dielectric layers disposed on the interconnects and including a first glass-containing component and a corrosion barrier material. Optionally, the dielectric layers may cover only a portion of the interconnect riser seal surfaces which are covered by riser seals. Additionally or alternatively, the fuel cell stack may include an electrolyte reinforcement layer on the electrolyte of the solid oxide fuel cells.

[Problem] To provide a separator excellent in corrosion resistance and a sealing property for a fuel gas.

[Means for Resolution] Provided is a separator (4) for fuel cells. The separator (4) includes a conductive substrate (41), and a protective layer (42) that covers at least a part of a surface of the substrate (41). The protective layer (42) contains a self-restoring material.

[Problem] To provide a separator excellent in corrosion resistance and a sealing property for a fuel gas.

[Means for Resolution] Provided is a separator (4) for fuel cells. The separator (4) includes a conductive substrate (41), and a protective layer (42) that covers at least a part of a surface of the substrate (41). The protective layer (42) contains a self-restoring material.

The present disclosure provides a separator-integrated gasket and a manufacturing method therefor, with which the likelihood of the gasket peeling away from the separator can be reduced while reducing the number of manufacturing steps. The separator-integrated gasket includes gaskets 210, 220 that are provided integrally with a separator 200 forming a fuel cell, wherein the separator 200 is formed from carbon to which a thermoplastic first resin material has been added, and the gaskets 210, 220 are formed from a thermoplastic second resin material that is compatible with the first resin material.

In one embodiment of the present invention, it is provided a method of manufacturing a separator comprising:

preparing expansion graphite; pulverizing the expansion graphite; mixing the expansion graphite and polymer; and forming a separator by molding the mixture.

A bipolar plate for a proton exchange membrane fuel cell includes a laminate of carbon fiber reinforced plastic (CFRP) with a first outer ply. The CFRP includes a resin and carbon fibers. The first outer ply is arranged at a first lateral surface of the laminate, wherein the laminate includes a first plurality of carbon nanotubes (CNTs). The first outer ply includes a first groove, wherein the first groove is configured to define a first gas diffusion channel. At least some of the first plurality of CNTs extend through the first outer ply in a direction transversely to the first lateral surface of the laminate.

A bipolar plate for a proton exchange membrane fuel cell includes a laminate of carbon fiber reinforced plastic (CFRP) with a first outer ply. The CFRP includes a resin and carbon fibers. The first outer ply is arranged at a first lateral surface of the laminate, wherein the laminate includes a first plurality of carbon nanotubes (CNTs). The first outer ply includes a first groove, wherein the first groove is configured to define a first gas diffusion channel. At least some of the first plurality of CNTs extend through the first outer ply in a direction transversely to the first lateral surface of the laminate.