A composition for use in forming a fuel cell matrix includes a support material, an electrolyte material, and an additive material that includes a plurality of flakes having an average length in a range of 5 to 40 micrometers and an average thickness of less than 1 micrometer.

A composition for use in forming a fuel cell matrix includes a support material, an electrolyte material, and an additive material that includes a plurality of flakes having an average length in a range of 5 to 40 micrometers and an average thickness of less than 1 micrometer.

A binder solution for an electrolyte matrix for use with molten carbonate fuel cells is provided. The binder solution includes a first polymer with a molecular weight of less than about 150,000 and a second binder with a molecular weight of greater than about 200,000. The binder solution produces an electrolyte matrix with improved flexibility, matrix particle packing density, strength, and pore structure.

A binder solution for an electrolyte matrix for use with molten carbonate fuel cells is provided. The binder solution includes a first polymer with a molecular weight of less than about 150,000 and a second binder with a molecular weight of greater than about 200,000. The binder solution produces an electrolyte matrix with improved flexibility, matrix particle packing density, strength, and pore structure.

The purpose of the present invention is to provide an industrially advantageous method for producing α-lithium aluminate which has physical properties that are suitable for use as an electrolyte holding plate of a MCFC having excellent thermal stability, even if the α-lithium aluminate is a fine material having a BET specific surface area of 10 m.sup.2/g or higher in particular. Provided is a method for producing α-lithium aluminate characterized by subjecting a mixture (a), which is obtained by mixing transitional alumina and lithium carbonate at an Al/Li molar ratio of 0.95-1.01, to a first firing reaction so as to obtain a fired product, and subjecting a mixture (b), which is obtained by adding an aluminum compound to the obtained fired product at quantities whereby the molar ratio of aluminum atoms in the aluminum compound relative to lithium atoms in the fired product (Al/Li) is 0.001-0.05, to a second firing reaction.

The purpose of the present invention is to provide an industrially advantageous method for producing α-lithium aluminate which has physical properties that are suitable for use as an electrolyte holding plate of a MCFC having excellent thermal stability, even if the α-lithium aluminate is a fine material having a BET specific surface area of 10 m.sup.2/g or higher in particular. Provided is a method for producing α-lithium aluminate characterized by subjecting a mixture (a), which is obtained by mixing transitional alumina and lithium carbonate at an Al/Li molar ratio of 0.95-1.01, to a first firing reaction so as to obtain a fired product, and subjecting a mixture (b), which is obtained by adding an aluminum compound to the obtained fired product at quantities whereby the molar ratio of aluminum atoms in the aluminum compound relative to lithium atoms in the fired product (Al/Li) is 0.001-0.05, to a second firing reaction.

A reinforced electrolyte matrix for a molten carbonate fuel cell includes a porous ceramic matrix, a molten carbonate salt provided in the porous ceramic matrix, and at least one reinforcing structure comprised of at least one of yttrium, zirconium, cerium or oxides thereof. The reinforcing structure does not react with the molten carbonate salt. The reinforced electrolyte matrix separates a porous anode and a porous cathode in the molten carbonate fuel cell.

A reinforced electrolyte matrix for a molten carbonate fuel cell includes a porous ceramic matrix, a molten carbonate salt provided in the porous ceramic matrix, and at least one reinforcing structure comprised of at least one of yttrium, zirconium, cerium or oxides thereof. The reinforcing structure does not react with the molten carbonate salt. The reinforced electrolyte matrix separates a porous anode and a porous cathode in the molten carbonate fuel cell.

An elevated target amount of electrolyte is used to initially fill a molten carbonate fuel cell that is operated under carbon capture conditions. The increased target electrolyte fill level can be achieved in part by adding additional electrolyte to the cathode collector prior to start of operation. The increased target electrolyte fill level can provide improved fuel cell performance and lifetime when operating a molten carbonate fuel cell at high current density with a low-CO.sub.2 content cathode input stream and/or when operating a molten carbonate fuel cell at high CO.sub.2 utilization.

An elevated target amount of electrolyte is used to initially fill a molten carbonate fuel cell that is operated under carbon capture conditions. The increased target electrolyte fill level can be achieved in part by adding additional electrolyte to the cathode collector prior to start of operation. The increased target electrolyte fill level can provide improved fuel cell performance and lifetime when operating a molten carbonate fuel cell at high current density with a low-CO.sub.2 content cathode input stream and/or when operating a molten carbonate fuel cell at high CO.sub.2 utilization.