An aluminum electric wire crimping terminal formed by connecting an aluminum electric wire and a crimping terminal includes a low compression concave portion and a high compression concave portion in a crimping portion. The high compression concave portion compresses a plurality of core wires with a stronger compression force than a compression force of the low compression concave portion.

Provided is a technique for easily manufacturing a terminal-equipped electrical wire in which a part of a core wire crimping portion is highly compressed. A method of manufacturing the terminal-equipped electrical wire includes the following steps (a) to (c). A step (a) is a step of preparing a terminal fitting including a core wire crimping portion having a bottom portion and a pair of crimping pieces (34, 34) standing upright on the bottom portion, and a partially overlapping portion (37) overlaid, so as to protrude, on the outside of a partial region of the bottom portion of the core wire crimping portion along an extending direction of the bottom portion. A step (b) is a step of accommodating core wire exposed portions (22) of electrical wires in the core wire crimping portion. A step (c) is a step of crimping the core wire crimping portion to the core wire exposed portions (22).

An electrical connector for a composite core conductor and a method of controlling crimping thereof includes a coupling portion and a tubular portion extending from the coupling portion. A conductor has a non-metallic core surrounded by electrically conductive strands and has a connecting portion of the core extending axially beyond the strands. The connecting portion is received in the tubular portion. A crimped portion on the tubular portion radially engages the connecting portion and secures the conductor to the tubular portion. The crimped portion is formed by concave surfaces on internal surfaces of crimping dies. The concave surfaces have different radii of curvature than remaining portions of the internal surfaces.

A crimping machine includes a storage arrangement having a plurality of feeding bowls for separated contact elements. The crimping machine further includes a device for transporting the contact elements to a crimp head. At least some of the feeding bowls are designed with a common vibration driver and can be driven via a common control unit.

A terminal-equipped electric wire includes at least one electric wire and a terminal including a wire barrel and installed on the electric wire. The electric wire includes a sheath; a conductor having a covered portion covered by the sheath and an exposed portion exposed due to absence of the sheath over a predetermined length at a part of the electric wire in a longitudinal direction of the electric wire; and a bonded portion formed over a predetermined length at a part of the exposed portion, the bonded portion at which strands of the conductor are bonded. An end of the wire barrel on a sheath side is closer to the sheath than an end of the bonded portion on the sheath side. The wire barrel covers at least a part of the bonded portion.

A workstation and method for the installation of a pulling head assembly onto one or more conductors of a cabling system are provided. The workstation incorporates one or more of: a conductor clamp that holds the conductors of the cabling system in place during the installation of the pulling head assembly; a cutting guide having indicia marks that indicate the lengths to which to cut the conductors in order to achieve a staggered pattern of pulling eyes attached to the conductors in the pulling head assembly; a stripping tool that is used to remove a portion of the insulation from the terminal end of each conductor so that the end of the conductor may be inserted into the pulling eye; and a crimping tool that is used to crimp the pulling eyes onto the terminal ends of each of the conductors.

The invention relates to a terminal board for fastening electrical lines including at least one threaded hole so as to fasten a connecting element of an electrical line by way of a screw that can be screwed or is screwed into the threaded hole, wherein the terminal board includes a cylindrical insert having the threaded hole, and the connecting element and the insert are joined to one other by way of plastic deformation. The invention furthermore relates to a method for fastening electrical lines to a terminal board.

A workstation and method for the installation of a pulling head assembly onto one or more conductors of a cabling system are provided. The workstation incorporates one or more of: a conductor clamp that holds the conductors of the cabling system in place during the installation of the pulling head assembly; a cutting guide having indicia marks that indicate the lengths to which to cut the conductors in order to achieve a staggered pattern of pulling eyes attached to the conductors in the pulling head assembly; a stripping tool that is used to remove a portion of the insulation from the terminal end of each conductor so that the end of the conductor may be inserted into the pulling eye; and a crimping tool that is used to crimp the pulling eyes onto the terminal ends of each of the conductors.

An aluminum electric wire crimping terminal formed by connecting an aluminum electric wire and a crimping terminal includes a low compression concave portion and a high compression concave portion in a crimping portion. The high compression concave portion compresses a plurality of core wires with a stronger compression force than a compression force of the low compression concave portion.

The invention proposes a method for cohesive joining to a cable end (1), in which method a welding tool element (30, 37, 41, 43, 45, 48, 53) is fitted on an open bundle end of individual cores (2, 15) of the cable end (1), welding energy is fed into the individual cores (2, 15), and the welding tool element (30, 37, 41, 43, 45, 48, 53) is removed from the bundle end. In the process, an engagement recess (7, 21) can be formed in the open bundle end, an engagement pin (6, 20, 31, 38, 42, 44, 46, 49, 54) of the welding tool element (30, 37, 41, 43, 45, 48, 53) can engage into the engagement recess (7, 21), and at least a portion of the welding energy can be fed via the engagement recess (7, 21). A configured cable comprising individual cores (2, 15) with a receiving sleeve (4, 16, 33) is also presented, wherein the receiving sleeve (4, 16, 33) has an inlet opening (9) for a bundle (3) of the individual cores (2, 15), the receiving sleeve (4, 16, 33) has an end piece (5, 18) which is widened in relation to the inlet opening (9), and there is, at least also in the widened end piece (5, 18), a cohesive connection between at least one subset of the individual cores (2, 15) with respect to one another and/or between at least a subset of the individual cores (2, 15) and the receiving sleeve (4, 16, 33).