Patent classifications
H02K1/182
STATOR AND ROTOR DESIGN FOR PERIODIC TORQUE REQUIREMENTS
Disclosed is a motor or generator comprises a rotor and a stator, wherein the rotor has an axis of rotation and is configured to generate first magnetic flux parallel to the axis of rotation, the stator is configured to generate second magnetic flux parallel to the axis of rotation, and at least one of the rotor or the stator is configured to generate a magnetic flux profile that is non-uniformly distributed about the axis of rotation. Also disclosed is a method that involves arranging one or more magnetic flux producing windings of a stator non-uniformly about an axis of rotation of a rotor of an axial flux motor or generator.
AXIAL FLUX MACHINE COMPRISING A STATOR HAVING RADIALLY EXTENDING SHEET METAL SEGMENTS
An axial flux machine for a drive train of a purely electric or hybrid motor vehicle having an annular stator and two rotor elements which are mounted so as to be rotatable relative to the stator about a rotational axis. A first rotor element is arranged axially adjacent to a first end face of the stator and a second rotor element is arranged axially adjacent to a second end face of the stator. The stator has a plurality of stator cores that are distributed in a circumferential direction of a circular line extending about the axis of rotation and are designed in a wedge shape in the radial direction. At least one stator core has a plurality of radially extending sheet metal segments that are stacked on top of one another in the circumferential direction and are of plate-like design. All of the sheet metal segments (are surrounded on their two circumferential sides, that face away from one another in the circumferential direction, by a covering section made of a soft-magnetic composite material.
IN WHEEL AXIAL FLUX YOKELESS OUTRUNNER ELECTRIC MOTOR PROVIDING CABLES AND COOLING INTERNALLY
An electric motor including a stator between a first and second rotor. The stator and the rotors are mounted to non-rotating shaft. The stator includes a plurality of windings and the first and second rotors include a plurality of magnets on a side thereof facing the stator. An opening internal to the electric motor is to provide cables and cooling to the stator. A hub is secured to opposite side of the first rotor as the plurality of magnets and rotates with rotation of the rotors. The hub includes a plurality of bolts extending therefrom to mount a rim thereto by placing the bolts through aligned holes in the rim. The motor is mounted in each wheel assembly of an electric automobile so that each wheel thereof is controlled by its own motor.
Axial Flux Machine
An axial flux machine is described. The machine has a stator comprising a stator housing enclosing a plurality of stator bars disposed circumferentially at intervals around an axis of the machine, and a rotor comprising a set of permanent magnets and mounted for rotation about the axis of the machine. The rotor is spaced apart from the stator along the axis of the machine to define a gap between the stator and rotor and in which magnetic flux in the machine is generally in an axial direction. The machine also comprises a hub assembly comprising a rotating hub and a mount separated by a bearing to permit the hub to rotate relative to the mount, the rotating hub comprising a hub flange and the mount comprising a mount flange, each of the flanges being spaced axially apart from one another. The machine further comprises a bulkhead for mounting the hub assembly and stator, wherein the bulkhead is mounted to the mount flange of the hub assembly and the stator housing is mounted to the bulkhead. The rotor comprises first and second rotors disposed either side of the stator, the first rotor being mounted to the hub flange and the second rotor being mounted only to the first rotor, the first and second rotors together forming a U-shaped rotor extending across and either side of the stator and being rotatable relative to the stator about the axis of the machine.
Axial gap motor with curved rotor and stator cores
In an axial gap motor, a rotor includes a plurality of rotor cores fixed in a circumferential direction of a rotor base, and a stator includes a plurality of stator cores fixed in a circumferential direction of a stator base, and coils wound around the stator cores. End faces of each of the rotor cores and end faces of the corresponding stator core are opposed to each other while being exposed to each other.
High voltage electric machine equipped with galvanic separators for cascaded voltage stator modularization
A high voltage electric machine and power distribution system including one or more of such electric machines are provided. In one aspect, a high voltage electric machine includes a stator, a rotor, and a housing encasing at least a portion of the stator and rotor. The stator is modularized into cascaded voltage stator modules. The stator modules are galvanically isolated from one another by intermodular separators. At least one intermodular separator is positioned between each adjacent pair of stator modules. The stator modules are also galvanically isolated from the housing by a housing separator. The housing separator is positioned between the stator modules and the housing. Each stator module has an associated set of windings that are wound only within their associated stator module.
Axial field rotary energy device with segmented PCB stator having thermally conductive layer
An axial field rotary energy device has a PCB stator panel assembly between rotors with an axis of rotation. Each rotor has a magnet. The PCB stator panel assembly includes PCB panels. Each PCB panel can have layers, and each layer can have conductive coils. The PCB stator panel assembly can have a thermally conductive layer that extends from an inner diameter portion to an outer diameter portion thereof. Each PCB panel comprises discrete, PCB radial segments that are mechanically and electrically coupled together to form the respective PCB panels.
AXIAL FLUX MACHINE COMPRISING MECHANICALLY FIXED STATOR CORES HAVING RADIALLY EXTENDING SHEET METAL SEGMENTS
An axial flux machine has an annular stator and two rotor elements mounted rotatably relative to the stator about an axis of rotation. A first rotor element is arranged axially adjacent to a first end face of the stator and a second rotor element is arranged axially adjacent to a second end face of the stator. The stator has a plurality of stator cores, distributed in a circumferential direction of a circular line extending about the axis of rotation, wherein at least one stator core has a plurality of radially extending guide segments that are stacked on top of one another in the circumferential direction and are of plate-like design. At least a partial quantity of the guide segments have, on the radial outer side thereof and/or the radial inner side thereof, a retaining accommodated in an interlocking manner on at least one supporting region fixed to the housing.
IMPROVEMENTS TO THE PERFORMANCE OF AXIAL FLUX GENERATORS
An axial flux generator comprising: two magnetic annuli; a coil annulus; the magnetic annuli and coil annulus having a common axis; the two magnetic annuli defining a plurality of magnetic fields around the common axis extending across a gap between the two magnetic annuli and the coil annulus having a sequence of coils around the common axis in the gap such that the lines of magnetic flux from the magnetic fields cut the turns of the coils and this induces electric current in the coils as the magnetic annuli are caused to rotate relative to the coil annulus; wherein each coil has a shape in a plane perpendicular to the common axis where a first position and a second position on the shape are at a radial distance from the common axis that is greater than the radial distance from the common axis of a radially innermost position of the shape by an amount that is at least 60% of the difference in radial distance from the common axis between the radially innermost position and a radially outermost position of the shape and the first position and second position are on opposite sides of the shape at a radial location where the shape has a maximum dimension in a direction perpendicular to the radial direction, and a portion of the shape that is radially outward from the first and second positions is within an area bounded by an inner line and an outer line between the first and second positions, the inner line and the outer line both being radially outward from the first and second positions and having a radius that is 0.625 times the maximum dimension of the shape in the direction perpendicular to the radial direction, and the outer line being longer than the inner line.
MICRO FAN
A micro fan is provided. The micro fan includes a rotor and a stator. The stator includes a plurality of axial induced coil units and a circuit board. The axial induced coil units are respectively preformed as a plurality of stator magnetic pole units, and are coupled to the circuit board. At least one of the coil units includes a coil and insulation material. The insulation material is block-shaped and covers at least a portion of the coil, and the central axis of the coil is parallel to the shaft of the rotor.