H02K1/2792

ROTATING ELECTRICAL MACHINE AND PRODUCTION METHOD THEREOF

An armature winding includes a plurality of winding segments each of which is made of a winding of a conductor wire member. The winding segments are arranged at a given interval away from each other in a circumferential direction of the armature winding and face a magnet unit. Each of the conductor wire members is made of a bundle of a plurality of wires. Each winding segment includes a pair of straight portions and link portions. The straight portions extend straight in an axial direction of a rotor. The link portion connect the straight portions together. Each of the straight portions is made of turns of the conductor wire member which are arranged in the form of multiple columns and layers. Each link portion is shaped to have a space factor lower than those in the straight portions of the winding segment.

Non-Cogging High Efficiency Electric Generator
20220337142 · 2022-10-20 ·

The invention relates to a non-cogging electric generator having at least one stator and at least one dual rotor, wherein the dual rotor comprises a plurality of primary magnet devices arranged in circular Halbach array. Non-cogging is achieved by having inner and outer rotor rotating synchronously. Concentration of magnetic flux is achieved by magnetic devices tapering into pyramidal shape, such that magnetic devices arranged on the inner rotor are facing magnetic devices on the outer rotor, whereas said magnetic devices are facing each other with the opposite polarity. Stator comprises electrical wire windings and is positioned between inner and outer rotor.

Non-Cogging High Efficiency Electric Generator
20220337142 · 2022-10-20 ·

The invention relates to a non-cogging electric generator having at least one stator and at least one dual rotor, wherein the dual rotor comprises a plurality of primary magnet devices arranged in circular Halbach array. Non-cogging is achieved by having inner and outer rotor rotating synchronously. Concentration of magnetic flux is achieved by magnetic devices tapering into pyramidal shape, such that magnetic devices arranged on the inner rotor are facing magnetic devices on the outer rotor, whereas said magnetic devices are facing each other with the opposite polarity. Stator comprises electrical wire windings and is positioned between inner and outer rotor.

Rotating electrical machine
11664708 · 2023-05-30 · ·

A rotating electrical machine includes a rotor and a magnet unit. The rotating electrical machine also includes a cylindrical stator and a housing. The stator is equipped with a stator winding made up of a plurality of phase windings. The stator is arranged coaxially with the rotor and faces the rotor. The housing has the rotor and the stator disposed therein. The rotor includes a cylindrical magnet retainer to which the magnet unit is secured and an intermediate portion which connects between a rotating shaft of the rotor and the magnet retainer and extends in a radial direction of the rotating shaft. A first region located radially inside an inner peripheral surface of a magnetic circuit component made up of the stator and the rotor is greater in volume than a second region between the inner peripheral surface of the magnetic circuit component and the housing in the radial direction.

ELECTRIC MOTOR WITH SIMPLIFIED WINDING AND DUAL ROTOR
20220320979 · 2022-10-06 ·

An electric motor is provided and includes inner and outer rotors, a stator supportive of back iron radially interposed between the inner and outer rotors and a winding structure. The winding structure includes first phase coils radially interposed between the inner rotor and a first side of the back iron, the first phase coils extending axially along the first side of the back iron, second phase coils radially interposed between a second side of the back iron and the outer rotor, the second phase coils extending axially along the second side of the back iron and end windings respectively extending radially between corresponding ones of the first and second phase coils.

COMPOSITE MAGNET CARRIER
20230148208 · 2023-05-11 ·

A magnet carrier for carrying magnets in an outer rotor machine, the magnet carrier includes: an axis of rotation A; a hub portion; a tapered portion extending radially outwardly from the hub portion, the tapered portion having an inner side and an outer side, and a radially outer region spaced from the hub; a flange portion extending circumferentially from, and away from, the inner side of the tapered portion. The flange portion has a radially outwardly facing surface and a radially inwardly facing surface, the radially inwardly facing surface for supporting the magnets, and the flange portion having a proximal region and a distal region that are proximal and distal to the tapered portion respectively. The carrier includes a curved corner portion connecting the radially outer region of the tapered portion to the proximal region of the flange portion.

DUAL ROTOR ELECTRICAL MACHINES

A dual-rotor machine comprising a dual rotor support structure rotatably connected to a frame. A stationary stator is disposed between the rotors and is fixed to the frame. An inner rotor and outer rotor, each comprising a permanent magnet Halbach array, are coaxially disposed with the stator and are rotable about the stator. In this configuration, the inner rotor channels its magnetic flux to its outside, while the outer rotor channels its magnetic flux to its inside. The magnetic flux density at the stator for the dual-rotor machine can be as high as 2 Tesla or higher for high-grade neodymium-iron-boron permanent magnet material, and the stored magnetic energy for conversion to mechanical or electrical energy available to the stator may be at least 0.5 kJ/m. The rotor Halbach arrays may comprise monolithic permanent magnets with continuously variable magnetic field direction.

Halbach array electric motor with substantially contiguous electromagnetic cores
09787149 · 2017-10-10 ·

Halbach array electric motor with substantially contiguous electromagnetic cores, comprised of rotors and stators usually configured as permanent magnet and electromagnetic Halbach arrays respectively, wherein the enhanced magnetic forces of said Halbach arrays are focused between said rotors and stators.

ROTATING ELECTRIC MACHINE
20220037947 · 2022-02-03 · ·

In a rotating electric machine, a field element has magnetic poles of which polarities alternate in a circumferential direction. An armature includes an armature core having a circular cylindrical shape, and an armature winding of multiple phases. The field element and the armature are provided to oppose each other in a radial direction with an air gap therebetween. Either of the field element and the armature serving as a rotor. The armature winding has a coil-side conductor portion that opposes the magnetic pole of the field element in the radial direction. The coil-side conductor portions are arranged in an array in the circumferential direction. The armature winding is provided with a protruding portion that, between an inner side and an outer side in the radial direction, protrudes towards the field element, and is located further towards an outer side in an axial direction than the coil-side conductor portion is.

ROTATING ELECTRICAL MACHINE
20220045578 · 2022-02-10 · ·

A rotating electrical machine includes a rotor and a magnet unit. The rotating electrical machine also includes a cylindrical stator and a housing. The stator is equipped with a stator winding made up of a plurality of phase windings. The stator is arranged coaxially with the rotor and faces the rotor. The housing has the rotor and the stator disposed therein. The rotor includes a cylindrical magnet retainer to which the magnet unit is secured and an intermediate portion which connects between a rotating shaft of the rotor and the magnet retainer and extends in a radial direction of the rotating shaft. A first region located radially inside an inner peripheral surface of a magnetic circuit component made up of the stator and the rotor is greater in volume than a second region between the inner peripheral surface of the magnetic circuit component and the housing in the radial direction.