A rotor for an electrical axial flux machine that can be operated as a motor and/or generator includes a support, a plurality of magnet elements arranged against, on, or in the support and running radially from the interior outward. The magnet elements are magnetized in a circumferential direction and arranged individually or in groups in series around the circumference with alternating opposing magnetization directions. A plurality of flux conduction elements which conduct the magnetic flux are arranged against, on, or in the support and around the circumference, between the magnet elements. At least one conduction element arranged between two magnet elements is formed by a plurality of individual flux conduction elements, the individual flux conduction elements being formed such that they conduct the magnetic flux tangentially in a circumferential direction and block the flux in a radial direction

A rotor for an electrical axial flux machine that can be operated as a motor and/or generator includes a support, a plurality of magnet elements arranged against, on, or in the support and running radially from the interior outward. The magnet elements are magnetized in a circumferential direction and arranged individually or in groups in series around the circumference with alternating opposing magnetization directions. A plurality of flux conduction elements which conduct the magnetic flux are arranged against, on, or in the support and around the circumference, between the magnet elements. At least one conduction element arranged between two magnet elements is formed by a plurality of individual flux conduction elements, the individual flux conduction elements being formed such that they conduct the magnetic flux tangentially in a circumferential direction and block the flux in a radial direction

A magnetic geared rotary electric machine is provided with: a casing; a stator including a stator core, a coil, and a plurality of stator magnets; a first rotor including a plurality of pole pieces provided inside the stator; and a second rotor including a rotor core provided inside the first rotor and a plurality of rotor magnets provided in the rotor core, wherein the stator core includes a back yoke and a plurality of teeth protruding radially inward from the back yoke and provided at intervals in the circumferential direction, a plurality of the stator magnets are attached to radially inner end portions of the teeth in the circumferential direction, and the stator magnets are attached to the stator core so that a first portion of the tooth to which the stator magnets are attached is allowed to separate from a second portion of the stator core.

A magnetic geared rotary electric machine is provided with: a casing; a stator including a stator core, a coil, and a plurality of stator magnets; a first rotor including a plurality of pole pieces provided inside the stator; and a second rotor including a rotor core provided inside the first rotor and a plurality of rotor magnets provided in the rotor core, wherein the stator core includes a back yoke and a plurality of teeth protruding radially inward from the back yoke and provided at intervals in the circumferential direction, a plurality of the stator magnets are attached to radially inner end portions of the teeth in the circumferential direction, and the stator magnets are attached to the stator core so that a first portion of the tooth to which the stator magnets are attached is allowed to separate from a second portion of the stator core.

The disclosed embodiments describe a partially caged rotor for use in an interior permanent magnet motor and techniques for fabricating thereof. In some embodiments, a caged rotor includes: a rotor core having a shaft; a rotor cage comprising a plurality of conductor bars; and a plurality of permanent magnets at least partially disposed inside a plurality of mounting holes of the core, the plurality of permanent magnets and the plurality of mounting holes forming a plurality of cavities inside the core; wherein each conductor bar is disposed at a respective cavity of the plurality of cavities such that the plurality of conductor bars is of a number greater or equal to 8 and less or equal to 64.

The disclosed embodiments describe a partially caged rotor for use in an interior permanent magnet motor and techniques for fabricating thereof. In some embodiments, a caged rotor includes: a rotor core having a shaft; a rotor cage comprising a plurality of conductor bars; and a plurality of permanent magnets at least partially disposed inside a plurality of mounting holes of the core, the plurality of permanent magnets and the plurality of mounting holes forming a plurality of cavities inside the core; wherein each conductor bar is disposed at a respective cavity of the plurality of cavities such that the plurality of conductor bars is of a number greater or equal to 8 and less or equal to 64.

The method for manufacturing the Halbach magnet array comprises a) magnetizing at least one first magnetic material piece and at least one second magnetic material piece in a direction parallel to a first direction, and b) magnetizing a third magnetic material piece in a direction parallel to a second direction perpendicular to the first direction, in this order. The first magnetic material piece and the second magnetic material piece are alternately arranged in the second direction with the third magnetic material piece interposed therebetween. The first magnetic material piece adheres to the adjacent third magnetic material piece via a non-magnetic layer with a thickness t1, the second magnetic material piece adhere to the adjacent third magnetic material piece via a non-magnetic layer with a thickness t2, and t1 and t2 satisfy a formula t1<t2.

A stator core assembly for an axial flux electric motor for an automobile includes a cylindrical outer case that defines a central axis, and a plurality of segmented core sections spaced circumferentially around the central axis within the outer case, each of the segmented core sections including a lamination stack and a sleeve, the lamination stack being positioned within the sleeve and the sleeve being formed from a soft magnetic composite material, the sleeve of each of the plurality of segmented core sections including a first axial end having a pole shoe formed thereon and a second axial end having a pole shoe formed thereon, the pole shoes formed on the first and second axial ends of the sleeve of each of the plurality of segmented core sections including a radially outward surface having an arcuate shape that corresponds to and contacts the radially inward surface of the outer case.

A stator core assembly for an axial flux electric motor for an automobile includes a cylindrical outer case that defines a central axis, and a plurality of segmented core sections spaced circumferentially around the central axis within the outer case, each of the segmented core sections including a lamination stack and a sleeve, the lamination stack being positioned within the sleeve and the sleeve being formed from a soft magnetic composite material, the sleeve of each of the plurality of segmented core sections including a first axial end having a pole shoe formed thereon and a second axial end having a pole shoe formed thereon, the pole shoes formed on the first and second axial ends of the sleeve of each of the plurality of segmented core sections including a radially outward surface having an arcuate shape that corresponds to and contacts the radially inward surface of the outer case.

An axial flux electric motor for an automobile includes a stator assembly, and a rotor assembly, the rotor assembly including a plurality of lamination blocks arranged in an annular pattern, a plurality of conductive wedges, one conductive wedge being positioned between each adjacent pair of lamination blocks, the plurality of lamination blocks and the plurality of conductive wedges defining a rotor core disk having an inner diameter and outer diameter and opposing axial faces, and a plurality of permanent magnets attached to one of the opposing axial faces of the rotor core disk.